Software

My October 20 post on adding capabilities to your current CNC brought a response from a reader who who shares a problem. “We have a few Kitamura MyCenter 4XiF VMCs with FANUC 16iMB controls running daily on our shop floor,” he writes, “The control hasn’t given us a single problem since they powered on for the first time. However, we haven’t been able to get the machines onto our network and we have given up trying.”

A recent CNC Cookbook survey included respondent comments about what they found lacking in their current CNC control. They mentioned inadequate work offsets, lack of web monitoring, limited tool data management and other shortcomings. FANUC Corp.'s Paul Webster explains why for some users, it may not be too late to easily add the capabilities they need.

Last week's blog post on the successors of Rosie the Riveter inspired a reader to share her own experience as an early woman in manufacturing. Lois Anderson was tasked with walking into plants in Southwestern Michigan to convince dubious managers and workers to use new methods to improve their production quality and efficiency. In the end, she helped them excel.

Easy, accurate tracking of items through the manufacturing process is becoming more and more important in the quality-conscious 'Smart-Factory' era. RFID tagging has distinct advantages as a tracking method, but barcode scanning has its adherents too.

The CNC Cookbook blog recently polled its readers regarding their use of CNC control systems. According to the results, the five most-used CNCs are FANUC, Haas, Mazak, Siemens—and Centroid, which jumped up 9 places from last year's poll. The company is less well known that those other four but has a growing niche among "do-it-yourself" manufacturers.

Earlier this week we shared the conclusions of the McKinsey Report, which concluded that it may be possible for U.S. manufacturing to grow by 20 percent and add more than 2 million jobs by 2025. That was the good news. It can only happen, however, if manufacturers embrace Industry 4.0 technology. The Integr8 conference in Detroit showed how to get started.

In the digitized manufacturing world being born, the product that a job-shop produces is less a piece of engineered metal and more a piece of intellectual property. So said Tom Kelly, the executive director and CEO of Detroit’s Automation Alley. That difference brings risks but also unprecedented opportunities for those who are ready.

I attended ‘Integr8,’ an Industrial Internet of Things conference hosted by Automation Alley at Detroit’s Renaissance Center last month. At numerous breakout sessions, a common question from participants was, “How do I get started with getting my shop floor connected?” This was an event full of experts enthused by the possibilities that IIoT hold for manufacturers, so I was pleasantly surprised to hear many of them reply, in effect: “With moderation.”

I’m one of those annoying people who stays current on technology. I store my stuff in the cloud, patch my software religiously and have my fifth smartphone in as many years. Despite my geeky tendencies, however, I’m apprehensive about the effect that Industry 4.0 and the industrial internet of things will have on … well, the industry. Call it smart manufacturing if you like, but many shop owners and managers—especially those who grew up with black-and-white TVs and rotary phones—might secretly call it scary manufacturing instead.