Training

Keep the burn at bay

A shop creep-feed grinding hardened steel using a water-based coolant kept running into trouble after grinding for a few hours. Everything would be grinding along fine, but then—WHAM—really bad burn would bring the job to a halt. And the burn wouldn't go away until the shop dressed the wheel again. 

Dr. Jeffrey Badger, the host of Cutting Tool Engineering's Grinding Doc Video Series, provides some insight and a solution in the 65th episode of the video series.

Better to have a degree

A creeping burn

A shop seeks relief from the burn experienced during its creep-feed grinding operations. Given that slowing down the feed rate only helped a little, and only for a short time, the shop sought an alternative solution from Dr. Jeffrey Badger, the host of Cutting Tool Engineering's Grinding Doc Video Series.

Keep the sweet spot

A shop that cylindrical-grinds tungsten-carbide is running into trouble maintaining optimal parameters when switching to a larger diameter. Dr. Jeffrey Badger, the host of Cutting Tool Engineering's Grinding Doc Video Series, offers some insight.

Reducing cycle time

A shop surface grinding 12" x 36" plates has to remove 1/8" of material on both sides, but the cycle time is a killer. To find a way to reduce the cycle time, the shop turned to Dr. Jeffrey Badger, author of the "Ask the Grinding Doc" column in Cutting Tool Engineering magazine and the host of our Grinding Doc Video Series.