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Available from HEIDENHAIN Corp., RSF's new slim profile linear encoder series MSA 700 and 800 are for metrology applications that require protection from contamination. Typical applications for these encoders are optical comparators, and video and vision systems. The main advantages offered by these encoders are generous mounting tolerances, low level backlash and optimized thermal behavior.
Central to the innovative design of these new encoders is the reading carriage and reading head connected by a wear-free and maintenance-free magnetic coupling. The carriage is also constrained by a magnet guide that affects the ferromagnetic tapes on the extrusion. Hence, there are no forces that could stress guide parts and no contact points that could prematurely wear. Improving upon old roller bearing or spring coupled encoders, the new magnetic coupling and guide eliminates wear and provides even pressure along the measuring length. This combination allows for generous mounting tolerances without any negative influence on accuracy. An additional benefit of this magnetic coupling is the extremely low backlash, reducing one of the main weaknesses of sealed encoders.
The fiber-reinforced sealing lips made of fluororubber (Viton) are wear and coolant resistant, allowing the encoder to operate in harsh environments. High velocities are also possible due to the high degree of rigidity and ideally formed blade area of the reading head.
The scale itself is fastened via a flexible adhesive film in the profile, which compensates for the differing linear expansion between the glass and the aluminum. Thus a reproducible thermal growth is ensured by symmetrical expansion or shortening of the scale to the profile. Expansion differences between the aluminum profile and machine slide are accommodated by flexible fastening elements.
This new MSA 700 and 800 series is defined as sealed incremental linear encoders that have grating pitches of 20, 10, and 8µm, and come in accuracies of 2, 3 and 5µm. This makes them the perfect choice for customer applications requiring precision and protection. They have the same mechanical footprint and electrical properties of the MSA 600 series, and can be customized to suit customer specifications.
Related Glossary Terms
- backlash
backlash
Reaction in dynamic motion systems where potential energy that was created while the object was in motion is released when the object stops. Release of this potential energy or inertia causes the device to quickly snap backward relative to the last direction of motion. Backlash can cause a system’s final resting position to be different from what was intended and from where the control system intended to stop the device.
- coolant
coolant
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
- extrusion
extrusion
Conversion of an ingot or billet into lengths of uniform cross section by forcing metal to flow plastically through a die orifice.
- metrology
metrology
Science of measurement; the principles on which precision machining, quality control and inspection are based. See precision machining, measurement.