Walter LLC has expanded its popular line of Walter Titex X-treme deep-hole micro drills with three new high performance variants: the X-treme M, X-treme DM8 and the X-treme DM12. The designation M stands for "micro" and the D for "deep."
Though used extensively in die and moldmaking, primarily in the drilling of cooling and ventilation holes required, high performance micro drills are also widely employed in the automotive and power generation industries, as well as general machining. Because the X-treme micro drills are so versatile (they can handle material groups ISO-P, M, K and N), they are suitable for these as well as a wide array of other metalworking applications.
The new Walter Titex X-treme M covers drilling depths of up to 5xD, while the DM8 and DM12 are engineered to handle depths of up to 8xD and 12xD respectively. Available in diameters ranging from 2 to 2.95mm, these solid carbide drills have been optimized to ensure an extremely high level of process reliability — particularly important where small diameters are involved. For instance, optimized point geometry ensures precise positioning on entry, while internal cooling and polished flutes with special profiling ensure heat removal and reliable chip removal.
Another key feature is their AlTiN-based coating which maximizes cutting performance and tool life. The X-treme M is coated along the entire useful length of the tool (designated as AML) As with some of the earlier members of the X-treme family, the X-treme DM8 and DM12 have a tip coating (designated as AMP).
Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.
Machining vertical edges of workpieces having irregular contours; normally performed with an endmill in a vertical spindle on a milling machine or with a profiler, following a pattern. See mill, milling machine.
Because of the ground chip breaker on these inserts, the inserts are handed (left hand and right hand insert), but these are standard ISO shapes and sizes- so they are held in conventional ISO turning holders. The inserts also use ‘M’ or maximum material condition tolerance on the corner radii of…
Walter expanded the TC630 Supreme product range to include UNJC4 to UNJC9/16, UNJF4 to UNJF9/16 and MJ3 to MJ10 thread sizes. Optional internal coolant is available for thread sizes starting from MJ4, UNJF8 and UNJC8 to provide effective chip removal on deep threads.
The Paradur® Ti Plus taps are for threading blind holes with a geometry specially developed for machining titanium alloys with a tensile strength of at least 700 N/mm2 using emulsion instead of oil. The Prototex® TiNi Plus tap is effective for through-hole threading. Walter specially developed the…
The M5250 cutter is effective for milling steel, cast iron, stainless steel, aluminum and other non-ferrous metals (ISO P, K, M and N workpiece groups), as well as materials with difficult cutting properties. Unlike other full-effective helical milling cutters, the XTRA∙TEC® XT M5250 can also be…
The TC685 Supreme cutter is a left-hand cutting tool that features a 15° helix angle for excellent chip removal. Cooling with compressed air makes it possible to achieve maximum tool life in materials harder than 50 HRC. Additionally, internal coolant delivery is available for tools that create the…
MA230 Advance milling cutters adapt to most ISO materials and milling approaches. The extensive range includes options like corner radius, corner chamfers, reduced neck, and unequal helix. The helix pitch is meticulously aligned with the number of teeth, ensuring unmatched running smoothness. Your…
The MC166 Advance solid carbide milling cutter with increased core stability compared to a conventional tool core ensures a consistently reliable machining process even in unattended operations. A differential pitch provides optimum operational smoothness and significantly extends tool life.
The holders accept CCGT3xx, DCGT3xx and VCGT2xx indexable inserts and provide a high level of indexing accuracy even when turning parts with tight tolerance specifications. The short head dimension enables short clamping and high stability. The shank dimensions are 12 mm × 12 mm and 16 mm × 16 mm.
With the ability to cut blind-hole threads up to 3.5 × DN, the TC130 Supreme tap is targeted for applications in general mechanical engineering and the energy industry, such as for threading wind turbines. The tap is suitable for threading steel and cast iron (ISO P and K workpiece groups). Also,…
Both WKP01G and WPP05G grades are ideal for continuous cutting and occasional interrupted cuts in high tensile materials (approx. 280-410 HB or 130-200 ksi). Ideal applications include large-scale production of components for the automotive and energy industries, such as gearboxes, gears and rotor…