Machining

Dr. Jeffrey Badger provides a simple, if not pretty, solution to a nasty cylindrical grinding problem — when the side of a grinding wheel meets a flat surface. Watch the 103rd episode of the Grinding Doc video series.

Made in the USA, both VFD kits are also suited for smaller garage/machine shops, mills, lathes, and grinders. Adaptable to most applications, the VFD kits can run the motor on 220V single-phase incoming power vs. requiring three-phase power – eliminating the need for a phase converter convenient package, it can go up to 5,000 RPMs in high gear–10-15% higher than the standard milling machine could do.

The Bantam Tools Desktop CNC Milling Machine is fast, easy to set up, and omes with software that allows for predictable outcomes, including automatic material location, effectively bringing aluminum prototyping to an accessible and affordable level that has not been seen in this category.

This system features a highly accurate geometry with the most positive helix angle possible to reduce the likelihood of surface mismatches and enable impressive 90-degree angle accuracy. With such precision, finishing cycle times are significantly shortened or, in some cases, completely eliminated.

The milling machines produce more parts, faster and with better tolerances than standard manual machines. In addition, they are simple to set up and operate. Another key feature is the Fagor Automatic controls that offer the most cost-effective solution in chip making profitability. This combination ensures faster programming, set-up and machining.

Rochester, New York. In March, Gleason Corp. staged its first Home Trainer webinar for gear technology as a free customer service in response to COVID-19. Overwhelming success encouraged further webinars in this series.

The two new machines, models MTV 1000 and MTV 1250 offering 8,000 rpm/700 ft lbs. of torque and 4,500 rpm/1,200 ft lbs. plus 200 bar/3,000 psi high pressure coolant for integrated turning, are joining the STC-MTV family of horizontal machining centers.

UNISIG, Menomonee Falls, Wisconsin, demonstrates why trepanning is beneficial when drilling deep holes that are too large for high-pressure coolant drills or gundrills. Utilized in the aerospace, defense, material production, as well as oil and gas industries, trepanning reportedly offers higher productivity in many applications and uses less power than other drilling strategies.

The capability to keep eighty tools resident with high horsepower motors means heavy metal removal and flexibility. B-axis surfacing with up to 135 travel handles up to ½" diameter tooling.

The synchronized project data includes the part and stock models, workholding, tooling, work offsets, tool offsets, and G-code program. With the synchronization between ESPRIT CAM and Mazak Smooth Ai, users can now preview the entire machining process virtually on the CNC, using the ESPRIT digital twin, before executing the program on the CNC machine.

As part of its continued effort to provide customers with highly productive turnkey manufacturing systems, GF Machining Solutions has developed a number of model machining cells to showcase its comprehensive range of total manufacturing solutions.

The reCool ERAX uses the patented reCool design to deliver coolant with a maximum pressure of 1,450 psi in live tooling applications with speeds up to 12,000 rpm. Equally well suited for emulsion and oil coolants, the system is currently available for ER collet sizes 16, 20, 25 and 32 to handle tools between 3-20 mm in diameter.