3D Molded Chipbreakers

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
June 09, 2016
.

NTK’s new 3D molded chipbreakers are enhanced to achieve optimal chip control on the company’s Swiss tooling. They include: CTP–CX for cutoff operations, GTMH-GX for grooving or side turning, and TBP/TBPA-BM for “single-pass, back-turning” operations.

Also, NTK expands its best-selling, “Splash Series”, Swiss product line by releasing CTDP (cutoff) coolant-through holders with maximum bar stock cutoff diameter of 1 inch (25.4mm).

Related Glossary Terms

  • cutoff

    cutoff

    Step that prepares a slug, blank or other workpiece for machining or other processing by separating it from the original stock. Performed on lathes, chucking machines, automatic screw machines and other turning machines. Also performed on milling machines, machining centers with slitting saws and sawing machines with cold (circular) saws, hacksaws, bandsaws or abrasive cutoff saws. See saw, sawing machine; turning.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Tungaloy-NTK America, Inc.

Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.

AddInternalCut inserts are available in two sizes: TCIG10 insert is for internal grooving of minimum bore diameter of 10.5 millimeters (.413 inches) and up. TCIG12 allows a maximum groove depth (CDX) of 3.0 millimeters (.118 inches).

SolidMeister barrel endmills are efficient tools for complex 3D surfacing operations used in mold making, orthopedic implant work, and the machining of gas turbine blades and other freeform surfaces in the aerospace and energy industries. The endmills incorporate a cutting edge that is actually the…

SDM chipbreaker features unique T-land with variable widths and optimized rake angle that provide the insert with resistance against notch wear. Difficult metals like HRSAs are prone to cause notch wear on the insert cutting edge that can severely deteriorate insert tool life. A combination of SDM…

The series is now introducing TCS18 and TCL18 inserts designed for left-hand cuts, expanding the product lines that, up to now, has offered right-hand inserts only. Grooving and parting tools commonly used in most of the operations performed in conventional CNC lathes and Swiss machines are right-…

BallFinishNose is an effective tool in finishing and semi-finishing, particularly on geometric surfaces and complex 3D contours common to die-mold or aerospace applications. The insert features a unique asymmetric shape. This design allows users to use the same side of the insert always facing the…

The DMH drill head features a fracture resistant design that is suitable for applications that involve drilling holes through thin-walled sections of workpieces. In normal circumstances, thin walls tend to spring back on the drill after the drill pierces through and exits the hole. In the process,…

DrillMeister drill sleeves are available in 16, 25, and 32 millimeters in diameters for metric sizes and 3/4 inches and one inch for imperial sizes that fit the drill holders of the same sizes equipped in Swiss lathes. All drill sleeves have a threaded connecting port on the sleeve end for easy…

Tungaloy has expanded its economical, double-sided negative insert line with the -28 chipbreaker. Featuring a pressed-in chipbreaker geometry with a large inclination angle on the sharp cutting edge, the -28 generates free cutting action with superior chip control. In addition, a negative insert…

FixRMill uses round inserts for machining dies and molds, especially complex male-female main parts such as cavities and projections. The round inserts feature anti-rotation notches on the insert clearance side and matching locations on the pocket seats. These notches not only prevent the insert…

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