A60 and AG60 Inserts

August 17, 2018
A60 and AG60 Inserts

Walter has introduced the new A60 and AG60 inserts for small to medium pitch threads. Just like the existing MX geometries (CF5 and GD8 for grooving and parting, RF5 for grooving and copy turning), the new MX geometries A60/AG60 provide long tool life, fine surface quality and process reliability. The inserts have four cutting edges.

The geometries are made for creating 60° partial-profile external threads in a wide range of pitches 6-48 TPI—threads per inch (0.5–3.0 mm) and are particularly suited to thread-turning in tight spaces, like near a shoulder or counter spindle. Because of the unique insert seat pockets, inserts with different thicknesses (size 2 or size 4), as well as different function (grooving or threading) can be used in the same holder. This enhances cost effectiveness and universality.

The Walter MX system is suitable for all materials and enables insert widths between 0.03-0.13 in. (0.8 and 3.25 mm) and cutting depths of up to 0.24 in. (6 mm). One special feature is the design of the insert seat. Due to its self-aligning tangential clamping, the insert is pressed against the contact points when the screw is tightened. A special dowel pin helps with accuracy of fit and simultaneously makes it impossible to mount the insert incorrectly. This results in a high degree of dimensional stability and repeat accuracy.

Related Glossary Terms

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • pitch

    pitch

    1. On a saw blade, the number of teeth per inch. 2. In threading, the number of threads per inch.

Additional Products from Walter USA LLC

Walter is offering its counterboring and precision boring tools with connections for Walter Capto adapters.

Blaxx F5055 slitting cutter from Walter USA LLC reportedly features robust and accurate construction with superior performance and process reliability that characterizes the Blaxx line.

Walter has expanded its range of tough, reliable and long-life standard solid carbide deep-hole drills with the introduction of the Walter Titex X-treme D40 and the X-treme D50.

Walter USA LLC has unveiled its new Prototex HP-P, a high-performance tap that can handle the demands of large batch sizes and mass production.

Walter has introduced Tiger-tec Silver HU6, a round insert with a new geometry, specifically developed for medium and heavy-duty roughing of solid railroad wheels and other forged parts.

Walter USA LLC has expanded its "Tough Guys" series of high-performance solid-carbide endmills with the new Walter Prototyp Proto-max<sub>TG</sub> (the TG stands for Tough Guys).

Walter USA LLC has introduced the Walter Cut SX grooving and parting system, a flexible new approach for both turning and milling operations that reportedly brings higher levels of reliability, productivity, and tool life to these crucial operations.

In response to increased industry demands for precision, Walter USA LLC has expanded its high-performance line of Titex X-treme DM micro drills with the addition of products in the 16xD and 30xD drilling depth ranges.

Walter USA LLC has introduced three new insert geometries that produce superior results in parting and grooving operations.

Walter USA LLC has added two new geometries to its line of high-performance Tiger-tec Silver inserts.

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