Tungaloy is introducing a coated cermet grade, AT9530 for steel turning applications. The new AT9530 grade incorporates Tungaloy’s unique multi-layered coating technology and special post-surface treatment PremiumTec. This combination provides superior resistance to wear and fracture for improved productivity in finishing of steel during high speed machining.
The grade offers remarkable wear resistance particularly in alloy steel turning, thus making it the first choice grade for that material application range. This latest addition complements the existing NS9530 and GT9530 cermet grades to enhance their application ranges and productivity.
The new AT9530 grade is available with the –TSF and –PS style chipbreakers, the first choice chipbreakers for steel turning, in standard ISO turning inserts as well as ISO-EcoTurn inserts. A total of 111 items are introduced to cover a range of applications.
Grade at a glance:
Well-balanced wear and fracture resistance thanks to special multi-layered (Ti,Al)N based coating
PremiumTec special post-surface treatment technology for machining stability
Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.
Additional Products from Tungaloy-NTK America, Inc.
Since carbide shanks provide lower deflection than steel shanks, they enable aggressive machining with increased cutting parameters. This amounts to reduced machining time and increased productivity. Also, the new shanks provide excellent vibration resistance, enabling extremely productive…
AddMultiTurn provides the flexibility for OD, face, and profile turning operations in multi directions, which include high-feed back (pull) turning method, allowing toolpaths that turn in the opposite direction of conventional turning process at higher feeds. Multi-directional turning optimizes the…
DrillMeister is a super productive, accurate, and cost efficient exchangeable-head drill series. Its DMF counterboring drill head line now includes diameters from 20.0 mm to 25.9 mm, increasing the entire standard range from 6.0 mm to 25.9 mm (from .236″ to 1.020″).
Featuring superior cutting performance of solid carbide drills and the ease-of-use of the DrillMeister exchangeable head drill series, AddMeisterDrill small-diameter exchangeable head drills allow quick and secure exchanges of extremely small drill heads thanks to its dedicated key. In addition,…
The new LNMU0303UER inserts are designed to provide a smaller approach angle than existing LNMU0303ZER inserts when set on the cutter body so that the insert generates thin chips. This chip thinning effect reduces cutting loads, minimizing damage on the cutting edges during machining of exotic…
New parting inserts are offered in the JXPS style : a 0.6 mm (.024″) width insert is designed for maximum parting diameter (CUTDIA) of 6 mm (.236″) and a 0.8 mm (.031″) width insert for 12 mm (.472″) CUTDIA, both furnished with pressed chipbreaker. This intricate chipbreaker creates optimally…
The MiniForce-Turn series offers innovative double-sided turning inserts with positive rake cutting edges on both sides. These proven inserts are capable of soft cutting action similar to that of positive inserts with an added advantage of double cutting edges.
AH3225 consists of the latest nano multi-layer coating technology with three major properties with excellent coating substrate adhesion for a high level of wear and fracture resistance. Integrating a dedicated carbide substrate with excellent thermal property provides the grade with increased…
The small size-04 inserts also allow TungForce-Rec04 to have a higher teeth density than conventional shoulder cutters of the same size, boasting two teeth for an 8 mm diameter cutter and three for a 10 mm. This allows TungForce-Rec04 to run higher feed speed than competitors when being fed at the…
For job shops that are mass-producing small parts with Swiss lathes, minimizing material waste in the part-off process can be an extremely effective solution for cost savings. The 1.2 mm-wide (.047″-wide) grooving inserts can reduce the material waste produced by parting-off by up to 40% when…