DB131/DB133 Micro Carbide Drills

January 17, 2023
DB131/DB133 Supreme Solid Carbide Micro Drills Come With Internal and External Coolant Capability

Walter has expanded its solid carbide micro drill line with the addition of the DB131 Supreme micro pilot drill sizes and extended the DB133 Supreme micro drill offering to deep drills up to 30 x Dc. These new drills are critical to achieving maximum process reliability combined with minimal dimensional variations and extended tool life in steel, cast iron, nonferrous, super alloys, hard materials and other materials (ISO P, K, N, S, H and O). Stainless steel (ISO M) is added to the list with internal coolant capability.

The use of Walter grades WJ30EL and WJ30ER ensures that the drills provide superior wear resistance. In addition, excellent surface finishes are due to the optimal cutting-edge preparation on the drill.

A new type of flute design reliably evacuates chips, even with the tinniest drills. This capability ensures that hole depths up to 30 × Dc can be easily achieved with the DB133 Supreme micro drill with its 140° point angle. The DB131 Supreme micro pilot drill features a 150° point angle. Emulsion, oil or minimum quantity lubrication (MQL) can all be used as a coolant with these drills.

The new DB133 drills without internal coolant are available in a diameter range from 0.020-0.116 in. (0.5-2.95 mm). The diameter range for the micro drills with internal coolant is 0.028-0.116 in. (0.7-2.95 mm). Length to diameter ratios (L/D) of 5, 8, 12, 16, 20, 25 and 30 × Dc are standard for micro drills with internal coolant and 5 and 8 × Dc without internal coolant. This new drill design is effective for applications in the medical, watchmaking, general mechanical engineering, mold and die making, energy and automotive industries.

The Walter lineup of products consists of three categories to tools. Supreme tools indicate the highest level of technology and performance available. Advance tools indicate product efficiently balanced between price and performance and Perform tools are products that provide an economical solution with focused importance on price ideal for small batch volume jobs.

Related Glossary Terms

  • alloys

    alloys

    Substances having metallic properties and being composed of two or more chemical elements of which at least one is a metal.

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • emulsion

    emulsion

    Suspension of one liquid in another, such as oil in water.

  • point angle

    point angle

    Included angle at the point of a twist drill or similar tool; for general-purpose tools, the point angle is typically 118°.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Walter USA LLC

Walter is offering its counterboring and precision boring tools with connections for Walter Capto adapters.

Blaxx F5055 slitting cutter from Walter USA LLC reportedly features robust and accurate construction with superior performance and process reliability that characterizes the Blaxx line.

Walter has expanded its range of tough, reliable and long-life standard solid carbide deep-hole drills with the introduction of the Walter Titex X-treme D40 and the X-treme D50.

Walter USA LLC has unveiled its new Prototex HP-P, a high-performance tap that can handle the demands of large batch sizes and mass production.

Walter has introduced Tiger-tec Silver HU6, a round insert with a new geometry, specifically developed for medium and heavy-duty roughing of solid railroad wheels and other forged parts.

Walter USA LLC has expanded its "Tough Guys" series of high-performance solid-carbide endmills with the new Walter Prototyp Proto-max<sub>TG</sub> (the TG stands for Tough Guys).

In response to increased industry demands for precision, Walter USA LLC has expanded its high-performance line of Titex X-treme DM micro drills with the addition of products in the 16xD and 30xD drilling depth ranges.

Walter USA LLC has introduced the Walter Cut SX grooving and parting system, a flexible new approach for both turning and milling operations that reportedly brings higher levels of reliability, productivity, and tool life to these crucial operations.

Walter USA LLC has added two new geometries to its line of high-performance Tiger-tec Silver inserts.

Walter USA LLC has introduced three new insert geometries that produce superior results in parting and grooving operations.

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