DeepTriDrill Indexable-Insert Gundrills

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
January 16, 2017
DeepTriDrill Indexable-Insert Gundrills

Tungaloy Corp. further expands its indexable-insert gundrill line, DeepTriDrill, with options down to a diameter range of 14-15.9 mm. Deep-hole drilling is a challenging operation and often creates a bottleneck in holemaking shops around the globe. The brazed gundrill or solid twist drill are staple tools in such operations. A typical brazed gundrill has a single point, uncoated carbide tip. Due to these properties, high-parameter drilling reportedly has not been possible. A solid twist drill is better for high-feed drilling; however, curved holes and chip clogging are common setbacks with this type of tool. These traditional deep hole drills are expensive and require reconditioning and inventory management, which incurs significant extra cost for every deep drilling shop.

DeepTriDrill features one insert and two guide pads oriented in an optimized position on the drill head. This achieves tight tolerances with circularity and straightness, as well as a fine surface finish, which a brazed gundrill could traditionally attain. The insert incorporates chipsplitters on the chipbreaker geometry, which break chips into smaller pieces to facilitate chip evacuation and reduce cutting force, enabling a higher feed rate than traditional gundrills. The coated insert and guide pads also allows DeepTriDrill to reach higher cutting speeds, which has been difficult with brazed gundrills.

DeepTriDrill not only increases machining performance but also facilitates inventory management thanks to its indexable system. This small-diameter range expansion complements DeepTriDrill, further enhancing its product positioning in the deep-hole drilling market for high productivity and economy.

Related Glossary Terms

  • chipbreaker

    chipbreaker

    Groove or other tool geometry that breaks chips into small fragments as they come off the workpiece. Designed to prevent chips from becoming so long that they are difficult to control, catch in turning parts and cause safety problems.

  • cutting force

    cutting force

    Engagement of a tool’s cutting edge with a workpiece generates a cutting force. Such a cutting force combines tangential, feed and radial forces, which can be measured by a dynamometer. Of the three cutting force components, tangential force is the greatest. Tangential force generates torque and accounts for more than 95 percent of the machining power. See dynamometer.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • gundrill

    gundrill

    Self-guided drill for producing deep holes with good accuracy and fine surface finish. Has coolant passages that deliver coolant to the tool/workpiece interface at high pressure.

  • twist drill

    twist drill

    Most common type of drill, having two or more cutting edges, and having helical grooves adjacent thereto for the passage of chips and for admitting coolant to the cutting edges. Twist drills are used either for originating holes or for enlarging existing holes. Standard twist drills come in fractional sizes from 1¼16" to 11¼2", wire-gage sizes from 1 to 80, letter sizes A to Z and metric sizes.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy further expands its popular indexable gundrill series, DeepTriDrill to include a diameter range of 28.01 mm – 40 mm or 1.1” – 1.57”.

Tungaloy expands its SolidMeister, a family of solid endmills, to include FeedMeister solid-ceramic endmills. Solid endmill applications are expanding as components are becoming more complex and miniaturized using diverse, difficult-to-cut materials such as heat-resistant superalloys.

Tungaloy is introducing the WavyJoint PCBN inserts, an innovative PCBN brazing technology for higher productivity in hard turning operations.

Tungaloy is expanding its TFE series, a long-running range of facemilling cutters for finishing applications, to incorporate bodies with insert adjustable pockets, achieving near zero axial runout for superior surface finishing results.

Tungaloy Corp. is adding an economical and multifunctional chamfer cutter series to its TungQuad family, allowing multiple types of chamfering operations to be completed with only one cutter.

Tungaloy is enhancing TetraMini-Cut, one of the best of its grooving tool family, by adding a substantial number of new items to its TCG18 insert lines.

Tungaloy is expanding its insert line for TungSix-Drill, the head-changeable drill, to include grade AH3135. TungSix-Drill is an indexable insert drill that incorporates double-sided, triangular inserts with six effective cutting edges.

Tungaloy Corp. is broadening its TetraMini-Cut series grooving tool range for Swiss-type machines to include new insert lines, extending its grooving benefits with CNC lathes and turning centers. TetraMini-Cut features a compact four cornered insert that is securely clamped in an innovatively…

Tungaloy Corp. is continuously expanding its TungMeister changeable-head endmill system. The latest addition involves a new line of modular heads for the TungForce-Rec indexable miniature shoulder milling cutter series.

Tungaloy Corp. is continuously expanding its DoFeed series. The latest addition includes inserts in grade AH8015.

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