DuoJust-Cut, TetraMini-Cut and TetraForce-Cut Grooving and Parting Tools

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
July 03, 2019
DuoJust-Cut, TetraMini-Cut and TetraForce-Cut Grooving and Parting Tools

Tungaloy is expanding its DuoJust-Cut, TetraMini-Cut and TetraForce-Cut lines of indexable grooving and parting tools to enhance their flexibility and application ranges. Tungaloy’s DuoJust-Cut, TetraMini-Cut and TetraForce-Cut are successful lines of grooving and parting tool series that feature an innovative insert clamping interface for secure mounting during challenging operations.

DuoJust-Cut, a popular tool line among Swiss-style machine users, will now offer a 25 mm square shank holder to allow customers in the general lathe market to utilize its full benefits. In addition, new holders for TetraMini-Cut and TetraForce-Cut are available in 20 mm and 25 mm square shanks will be offered with Tungaloy’s high-pressure internal coolant capability to improve chip removal and tool life predictability.

A 12 mm square shank holder of TetraForce-Cut, designed to be compatible with Tungaloy’s DirectTung-Jet system, will also be released. This system enables interference-free tooling on designated Swiss machine models by channeling internal coolant directly from the tool post through the toolholder, with no need for an external coolant sub-assembly.

These new products will help customers seeking improved productivity and process security in various grooving and parting operations.

At a glance:

Enhanced lineup of highly robust toolholders for additional applications

New DuoJust-Cut holders ensure low force for deep grooving and parting-off

TetraMini-Cut’s new CHP-capable 2020 and 2525 square shank holders provide customers’ grooving operations with improved productivity

New TetraForce-Cut 1212 holder is compatable with DirectTung-Jet system for improved deep grooving and parting operations on Swiss machines; while its 2020 holder with CHP capability improve productivity in general turning applications

18 holders to be added in this expansion (metric 10 items, inch 8 items)

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • lathe

    lathe

    Turning machine capable of sawing, milling, grinding, gear-cutting, drilling, reaming, boring, threading, facing, chamfering, grooving, knurling, spinning, parting, necking, taper-cutting, and cam- and eccentric-cutting, as well as step- and straight-turning. Comes in a variety of forms, ranging from manual to semiautomatic to fully automatic, with major types being engine lathes, turning and contouring lathes, turret lathes and numerical-control lathes. The engine lathe consists of a headstock and spindle, tailstock, bed, carriage (complete with apron) and cross slides. Features include gear- (speed) and feed-selector levers, toolpost, compound rest, lead screw and reversing lead screw, threading dial and rapid-traverse lever. Special lathe types include through-the-spindle, camshaft and crankshaft, brake drum and rotor, spinning and gun-barrel machines. Toolroom and bench lathes are used for precision work; the former for tool-and-die work and similar tasks, the latter for small workpieces (instruments, watches), normally without a power feed. Models are typically designated according to their “swing,” or the largest-diameter workpiece that can be rotated; bed length, or the distance between centers; and horsepower generated. See turning machine.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • toolholder

    toolholder

    Secures a cutting tool during a machining operation. Basic types include block, cartridge, chuck, collet, fixed, modular, quick-change and rotating.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Tungaloy-NTK America, Inc.

Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.

AddInternalCut inserts are available in two sizes: TCIG10 insert is for internal grooving of minimum bore diameter of 10.5 millimeters (.413 inches) and up. TCIG12 allows a maximum groove depth (CDX) of 3.0 millimeters (.118 inches).

SolidMeister barrel endmills are efficient tools for complex 3D surfacing operations used in mold making, orthopedic implant work, and the machining of gas turbine blades and other freeform surfaces in the aerospace and energy industries. The endmills incorporate a cutting edge that is actually the…

SDM chipbreaker features unique T-land with variable widths and optimized rake angle that provide the insert with resistance against notch wear. Difficult metals like HRSAs are prone to cause notch wear on the insert cutting edge that can severely deteriorate insert tool life. A combination of SDM…

The series is now introducing TCS18 and TCL18 inserts designed for left-hand cuts, expanding the product lines that, up to now, has offered right-hand inserts only. Grooving and parting tools commonly used in most of the operations performed in conventional CNC lathes and Swiss machines are right-…

BallFinishNose is an effective tool in finishing and semi-finishing, particularly on geometric surfaces and complex 3D contours common to die-mold or aerospace applications. The insert features a unique asymmetric shape. This design allows users to use the same side of the insert always facing the…

The DMH drill head features a fracture resistant design that is suitable for applications that involve drilling holes through thin-walled sections of workpieces. In normal circumstances, thin walls tend to spring back on the drill after the drill pierces through and exits the hole. In the process,…

DrillMeister drill sleeves are available in 16, 25, and 32 millimeters in diameters for metric sizes and 3/4 inches and one inch for imperial sizes that fit the drill holders of the same sizes equipped in Swiss lathes. All drill sleeves have a threaded connecting port on the sleeve end for easy…

Tungaloy has expanded its economical, double-sided negative insert line with the -28 chipbreaker. Featuring a pressed-in chipbreaker geometry with a large inclination angle on the sharp cutting edge, the -28 generates free cutting action with superior chip control. In addition, a negative insert…

FixRMill uses round inserts for machining dies and molds, especially complex male-female main parts such as cavities and projections. The round inserts feature anti-rotation notches on the insert clearance side and matching locations on the pocket seats. These notches not only prevent the insert…

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