ISCAR has expanded its popular line of HELIDO ROUND H400 fine-pitch mills to improve profile machining and ramping over a wider range of applications. Included now are 10 and 16mm inserts, to complement the original 12mm insert. Matching cutters cover the 1.0" & 1.25" diameters for endmills and 1.5" to 4" for facemills.
Unlike true rounds, HELIDO 400 ROUND inserts have a periphery that consists of bounding arcs with radii that would be found on pure rounds twice their size. Each insert has four 120 degree arcs. This enables the cutters to have more flutes compared to existing standards resulting in higher feed capability.
The inserts are double sided, with helical cutting edges for gentler entry plus top-face geometry to create 10 degree positive-rake inclination. They feature ISCAR's innovative SUMO TEC post-coating treatment that improves performance 35 percent on average. Each insert provides four 120 degree arcs.
Dovetail clamping design in the cutter helps to direct forces to the body thus relieving clamping screw of the impact loads. The unique HELIDO 400 ROUND insert shape creates four fixed indexing positions per side and firmer no-twist seating able to withstand high cutting forces. Fixed indexing positions also ensure that all four edges are used, and eliminate the uncertainties that lead to discarding of rounds which still have good edges.
High positive cutter pocket inclination. Rigid clamping due to dovetail pocket design secured by clamping screws. Coarse and fine pitch cutter configurations. Coolant holes directed to every insert on the cutters. Precise double-sided square insert. Eight cutting edges – each edge comprises a…
Deep drills with a 3 cutting edged insert (other manufacturers only offer inserts with 1 or 2 cutting edges). Highly accurate peripherally ground insert, provides high hole diameter accuracy of IT10.
The chip splitter produces narrow chips for efficient chip evacuation, enabling high feed…
Two coolant through tools with top and bottom outlets for output pressure of up to 340 bars.
Significantly improves insert tool life. Quick, change fast and easy adapter indexing. User-friendly with a single clamping screw. No set-up time after blade or pocket indexing. Can be used next to…
The CHAM-IQ-DRILL design body is produced from special steel for high durability and a special stopper prevents the drilling head from being extracted upwards from the pocket. Long stoppers provide high resistance to cutting forces, enabling applications under very high cutting conditions. …
The DCN drills feature cylindrical shanks, which enable clamping of the drill in hydraulic toolholders (most recommended) or in spring collets. All drill bodies feature helical coolant holes. Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a…
The double-sided CXMG inserts operate similarly to CCMT positive inserts and can therefore replace standard CCMT inserts. In some applications, they can also replace standard negative CNMG inserts.
Double-sided with a positive flank. Low cutting forces. Designed with a chipformer for general…
These inserts have 4 types of cutting geometries for machining different materials under diverse cutting conditions: T - Steel, ferritic and martensitic stainless steel, cast iron and hardened steel. HP - Austenitic stainless steel and high temperature alloys. RM-T - Interrupted cut for machining…
The Pentacut HP Jet line from Iscar Metals Inc. combines the cost-effective Pentacut—which can be used in multifunction applications, including grooving, parting, recessing and chamfering—with innovative high-pressure coolant technology.
Iscar Metals Inc.’s Heli Tang T490 milling cutter for roughing accepts inserts with serrated, chip-splitting grooves. These grooves can improve performance when the machine power is limited or when evacuating chips from narrow slots or deep cavities, according to the company.
The increased popularity of Swiss-style machine tools and the need for fast tool indexing with high repeatability and precision has inspired Iscar Metals to develop small-diameter cutting tools with precision indexing. The new PiccoAce system allows easy quick and easy clamping with modularity…
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