Helislot

January 25, 2024
Efficient Full Slot Milling Cutters Carrying Square Inserts with 8 Cutting Edges

HELISLOT is a family of full slot milling cutters with square inserts that provide an effective and economical solution for machining slots and grooves. These cutters carry XNMU … inserts with a unique configuration. 

The robust square double-sided insert features 8 (4 right-hand and 4 left-hand) helical cutting edges and a unique twisted upper and bottom surface. The inserts, when clamped on the insert’s staggered teeth formation with alternating axial rakes, contribute to very stable cutting even under high chip loads. The twisted positive rakes create a smooth cutting action. 

Due to the staggered teeth formation, positive rake, and rigid insert clamping the cutters assure high performance, reliability, and productivity. 

The unique XNMU .. inserts are the original concept of double-sided inserts with 4 right-hand and 4 left-hand helical cutting edges for slot milling cutters. These inserts are made of SUMOTEC carbide grades, designed for milling alloy steel, ferritic and martensitic stainless steel, and cast-iron. 

Features:

  • Durable insert with 8 cutting edges.
  • Staggered teeth with positive rakes.
  • Rigid insert clamping.
  • Bent shaped and quad hole for accurate positioning.

Advantages:

  • Cost-effective.
  • High productivity.
  • Easy and smooth cutting.

Diameter range:  
ETS
Metric: 40-48 mm
Imperial: 1.46 "

SDN
Metric: 100-200 mm
Imperial: 4.0-8.0"

FDN
Metric: 100-200 mm
Imperial: 4.0-8.0"

Insert size: 13 mm

Insert geometry:

  • XNMU 130608PNN-MM
  • XNMU 130608PNTN
  • XNMU 130608PNN-PL

Grades 

  • IC808
  • IC830
  • IC330
  • IC5400
  • IC845
  • IC810
  • IC5100

Related Glossary Terms

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

Additional Products from Iscar USA

These inserts have 4 types of cutting geometries for machining different materials under diverse cutting conditions: T - Steel, ferritic and martensitic stainless steel, cast iron and hardened steel. HP - Austenitic stainless steel and high temperature alloys. RM-T - Interrupted cut for machining…

High positive cutter pocket inclination. Rigid clamping due to dovetail pocket design secured by clamping screws. Coarse and fine pitch cutter configurations. Coolant holes directed to every insert on the cutters. Precise double-sided square insert. Eight cutting edges – each edge comprises a…

Deep drills with a 3 cutting edged insert (other manufacturers only offer inserts with 1 or 2 cutting edges). Highly accurate peripherally ground insert, provides high hole diameter accuracy of IT10.
The chip splitter produces narrow chips for efficient chip evacuation, enabling high feed…

Two coolant through tools with top and bottom outlets for output pressure of up to 340 bars.
Significantly improves insert tool life. Quick, change fast and easy adapter indexing. User-friendly with a single clamping screw. No set-up time after blade or pocket indexing. Can be used next to…

The CHAM-IQ-DRILL design body is produced from special steel for high durability and a special stopper prevents the drilling head from being extracted upwards from the pocket. Long stoppers provide high resistance to cutting forces, enabling applications under very high cutting conditions. 

The DCN drills feature cylindrical shanks, which enable clamping of the drill in hydraulic toolholders (most recommended) or in spring collets. All drill bodies feature helical coolant holes. Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a…

The Pentacut HP Jet line from Iscar Metals Inc. combines the cost-effective Pentacut—which can be used in multifunction applications, including grooving, parting, recessing and chamfering—with innovative high-pressure coolant technology.

Iscar Metals Inc.’s Heli Tang T490 milling cutter for roughing accepts inserts with serrated, chip-splitting grooves. These grooves can improve performance when the machine power is limited or when evacuating chips from narrow slots or deep cavities, according to the company.

The increased popularity of Swiss-style machine tools and the need for fast tool indexing with high repeatability and precision has inspired Iscar Metals to develop small-diameter cutting tools with precision indexing. The new PiccoAce system allows easy quick and easy clamping with modularity…

The ISCAR Chameleon line is back and it’s bigger with a diameter range from 1.3”-1.57”. The new innovative CHAMIQDRILL employs a new insert positioning and locking mechanism that eliminates the need for clamps or screws commonly found on drills for larger diameters. This design allows for easy…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…