MAZATROL SmoothG CNC Added to VTC-300C Vertical Machining Center

November 27, 2018
MAZATROL SmoothG CNC Added to VTC-300C Vertical Machining Center

Mazak Corp. has further enhanced the VTC-300C Vertical Machining Center with the addition of the MAZATROL SmoothG CNC and its suite of SMOOTH TECHNOLOGY software solutions. The new control complements the VTC-300C’s full traveling-column design, automatic tool changer and powerful 40-taper spindle, all of which combine to enable fast cycle times and accurate machining for extremely long and heavy workpieces in industries such as construction, agriculture and energy production.

Job shops and major manufacturers alike will benefit from the VTC-300C’s new MAZATROL SmoothG CNC and its innovative programming, performance and monitoring functions, as well as the ability to use both EIA/ISO and conversational programming to bring optimum speed and accuracy to complex part production. Advanced hardware – including a pivoting CNC panel and intuitive, 19" multi-touch LCD control screen – allows for complete ease of use, while a CFast memory card stores up to 32GB of program data.

The new control complements the existing VTC-300C machine platform, which delivers a standard 15,000-rpm, 30-hp (10 percent ED, 110 nM) 40-taper spindle capable of handling a wide variety of metalcutting applications. Additionally, the machine and waycover design has been enhanced to provide 1,582-ipm rapid feed rates on all axes. Its fixed 78.74" by 30" table provides process flexibility for a range of applications, while an optional center partition can divide the work envelope into two separate work areas to allow the machine to be in cycle in one area while loading, unloading or setting up a part in the other. The machine’s axis travels are 65.35" in X, 30" in Y and 25.6" in Z.

For additional process flexibility, manufacturers can double the standard 24-tool automatic toolchanger’s capacity with an optional 48-tool magazine or upgrade the spindle to a 50-hp, 20,000-rpm integral spindle. Plus, standard integration of Intelligent Thermal Shield (ITS) software helps maintain machine accuracy in a wide range of factory environments. The VTC-300C machine can also be seamlessly integrated into a variety of robotically loaded solutions provided by Mazak Automation Systems, and its new SmoothG control makes it easy to take advantage of machine monitoring software like SMOOTH Link and IIoT connectivity tools like MTConnect and the Mazak SmartBox.

Related Glossary Terms

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • conversational programming

    conversational programming

    Method for using plain English to produce G-code file without knowing G-code in order to program CNC machines.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • machining center

    machining center

    CNC machine tool capable of drilling, reaming, tapping, milling and boring. Normally comes with an automatic toolchanger. See automatic toolchanger.

  • metalcutting ( material cutting)

    metalcutting ( material cutting)

    Any machining process used to part metal or other material or give a workpiece a new configuration. Conventionally applies to machining operations in which a cutting tool mechanically removes material in the form of chips; applies to any process in which metal or material is removed to create new shapes. See metalforming.

  • work envelope

    work envelope

    Cube, sphere, cylinder or other physical space within which the cutting tool is capable of reaching.

Additional Products from Mazak Corp.

Mazak Corp. has unveiled its new INTEGREX i- 400AM (additive manufacturing) hybrid multitasking machine.

Mazak Corp. says its new SMOOTH TECHNOLOGY is a complete process-performance platform that spans the entire part-production landscape, from programming and setup to metal-removal operations to automation to monitoring/data collection and transfer.

Mazak now offers its space-saving, highperformance VERTICAL CENTER NEXUS COMPACT 5X Vertical Machining Center as part of a self-contained, prefabricated automated cell that provides efficient, lights-out manufacturing for small-to-medium sized parts.

Mazak Corp.'s ORBITEC 20 employs a unique headstock design to generate turned features on large valves and other big, odd-shaped parts with ease and accuracy.

Mazak Corp. says its new HORIZONTAL CENTER NEXUS (HCN) 4000-III Horizontal Machining Center has design features that increase productivity, precision, reliability and production value.

The Mazak INTEGREX i-200ST Multi-Tasking machine efficiently processes mid-size complex components.

The new VARIAXIS i-700 from Mazak is a simultaneous 5-axis Multi-Tasking Vertical Machining Center that, in single setups, can efficiently process long workpieces as well as those requiring precision-machined complex profiled surfaces.

The Mazak INTEGREX j-400 is a technologically innovative machine that provides Multi-Tasking capabilities for processing large and complex components.

Mazak's high-performance VARIAXIS 730-5X II provides high-speed, heavy-duty, five-axis machining of large, complex parts.

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