Tungaloy is expanding its insert line for TungSix-Drill, the head-changeable drill, to include grade AH3135. TungSix-Drill is an indexable insert drill that incorporates double-sided, triangular inserts with six effective cutting edges. Unlike traditional double-sided inserts, which would generate unwanted, heavy cutting load during drilling, the TungSix-Drill insert is designed with an optimized rake angle and chipbreakers on both sides of the insert, which provide the same light cutting action as a single-sided, positive insert.
AH3135 is a high fracture-resistant grade consisting of a tough carbide substrate and multiple layers of coatings designed to withstand high vibrations due to unfavorable cutting conditions ensuring long tool life.
Thanks to the insert’s increased number of cutting edges and tool life, TungSix-Drill provides the most efficient cost-per-insert economy in Tungaloy’s holemaking line.
Replaceable tool that clamps into a tool body, drill, mill or other cutter body designed to accommodate inserts. Most inserts are made of cemented carbide. Often they are coated with a hard material. Other insert materials are ceramic, cermet, polycrystalline cubic boron nitride and polycrystalline diamond. The insert is used until dull, then indexed, or turned, to expose a fresh cutting edge. When the entire insert is dull, it is usually discarded. Some inserts can be resharpened.
Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.
Additional Products from Tungaloy-NTK America, Inc.
DrillMeister features simple and swift drill head indexing due to its self-clamping system. Tool replacement is easy: just replace the drill head. There is no need to remove the entire drill body from the toolholder and re-adjust the tool overhang, thus reducing a large amount of tool change time.
Tungaloy Corp. added threading inserts with sharp cutting edges to its TetraMini-Cut insert series, which allows undercutting and finishing of a flange wall. Complemented by the new PVD grade, SH725, TetraMini-Cut’s new threading insert features sharp cutting edges, making it suitable for cutting…
Tungaloy Corp. further expands its indexable-insert gundrill line, DeepTriDrill, with options down to a diameter range of 14-15.9 mm. Deep-hole drilling is a challenging operation and often creates a bottleneck in holemaking shops around the globe.
Tungaloy Corp. has expanded the TungTurn-Jet line, the turning tool system with high-pressure coolant capability. Until now, coolant was simply applied by flooding the cutting area, which can cause chips generated during machining to interfere with the coolant flow, preventing it from reaching the…
Tungaloy America Inc. offers the DuoJustCut parting tool for Swiss-style lathes. The clamping system rigidly clamps inserts, and the optimized overhang length delivers stable and productive machining, according to the company.
Tungaloy Corp. offers MillQuadFeed, a new high-feed milling cutter. With a depth of cut up to 0.098” (2.5mm) and a feed rate up to 0.078” (2.0mm) per tooth, MillQuadFeed accomplishes astounding metal-removal rates in rough milling operation, according to the company.
DoTriple-Mill is Tungaloy’s latest facemilling cutter, featuring an innovative dovetail clamping system that will reportedly dramatically reduce insert lift up and excessive shear force imposed on the screws during heavy-duty milling. Compared with the last generation of facemilling platforms,…
Tungaloy Corp. offers TungForce-Rec, the indexable miniature shoulder milling cutter. The TungForce-Rec insert has a unique V-shaped bottom to enhance the insert’s resistance to centrifugal force, assuring reliability and high productivity during high-speed machining, according to the company.
DoTwistBall from Tungaloy America is an ideal tool for die and mold, as well as general engineering. Combined with a rigid clamping mechanism, the insert’s unique twisted shape improves chip evacuation for stable machining and long tool life in roughing operations.
Tungaloy Corp. introduces TungTri-Shred, a new shoulder milling cutter for highly productive machining. With today’s dramatic growth in the performance of machine tools, high-speed machining is often the first choice for manufacturers.
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