Tungaloy is expanding its insert line for TungSix-Drill, the head-changeable drill, to include grade AH3135. TungSix-Drill is an indexable insert drill that incorporates double-sided, triangular inserts with six effective cutting edges. Unlike traditional double-sided inserts, which would generate unwanted, heavy cutting load during drilling, the TungSix-Drill insert is designed with an optimized rake angle and chipbreakers on both sides of the insert, which provide the same light cutting action as a single-sided, positive insert.
AH3135 is a high fracture-resistant grade consisting of a tough carbide substrate and multiple layers of coatings designed to withstand high vibrations due to unfavorable cutting conditions ensuring long tool life.
Thanks to the insert’s increased number of cutting edges and tool life, TungSix-Drill provides the most efficient cost-per-insert economy in Tungaloy’s holemaking line.
Replaceable tool that clamps into a tool body, drill, mill or other cutter body designed to accommodate inserts. Most inserts are made of cemented carbide. Often they are coated with a hard material. Other insert materials are ceramic, cermet, polycrystalline cubic boron nitride and polycrystalline diamond. The insert is used until dull, then indexed, or turned, to expose a fresh cutting edge. When the entire insert is dull, it is usually discarded. Some inserts can be resharpened.
Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.
Additional Products from Tungaloy-NTK America, Inc.
BXA10 incorporates a crater-wear-resistant PcBN substrate and the latest multilayer PVD coating for edge toughness, enhancing the grade’s wear and fracture resistance. The latest development will provide improved productivity, tool life, and surface integrity in continuous to light interrupted cuts…
DrillForce-Meister incorporates a unique seat design that enables easy and swift drill head exchanges, while maximizing the clamping security, making drilling easy on curved surfaces, inclined exits, or components with a stability problem. The seat is designed with a maximum possible contact…
DrillMeister incorporates a unique self-locking interface that enables simple and secure drill head exchange. Since drill heads can be replaced without having to remove the drill body from the spindle, tool setup time can significantly be reduced, eliminating presetting, offset, and touch-off of…
TungTurn-Jet toolholders deliver coolant strategically to the optimum position close to the cutting point of the insert. This significantly improves chip control when machining exotic materials that are prone to smearing by effectively breaking the chips into pieces and guiding them away from the…
DuoJust-Cut features innovative insert clamping ensuring tool rigidity and stability in various parting operations. In addition to existing JXPG insert with a ground in chipbreaker on the rake face, the new JXPS insert incorporates a 3D chipbreaker pressed in to its “dual-rake” cutting edge which…
This AH9130 grade expansion encompasses the DMP line of general-purpose drilling, succeeding the popular DMC drill head for precision drilling. Developed for drilling applications, AH9130 is a nano-multilayer PVD coating consisting of three distinctive layers.
DrillMeister offers the TIDCF chamfering holder that can be attached to the TID drill shank allowing chamfering and drilling in a single pass for reduced machining times. The chamfering inserts are available for 30°, 45°, and 60° chamfers. The new TIDCF holder line can accommodate smaller drills in…
AH8015 consists of a nano-multilayered PVD coating with high aluminum content. This coating characteristic provides increased resistance against wear and built-up edge over existing grades, enabling long and predictable tool life during the machining of heat resistant superalloys and stainless…
Designed for the internal grooving of bores with diameters as small as 8.0 mm (.315″) up to 24.0 mm (.945″), while promising reliable chip evacuation. The shanks are made of either steel for economy or tungsten carbide for long reach areas where tool steadiness is vital. Virtually eliminate chip…
The TungTurn-Jet system strategically directs the internal coolant jet exactly where it is needed, close to the cutting point on the insert rake face. This dramatically improves chip control during the machining of difficult-to-cut materials, which is not the case with conventional coolant delivery…
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