Walter Cut G1511, G1521 and G1551

February 12, 2012
Walter Cut G1511, G1521 and G1551

Walter USA LLC has expanded its line of Walter Cut tools for parting, grooving and turning with three new models optimized for shallow depth grooving of up to a maximum of 0.236" (6mm).

These three new tools, designated G1511, G1521 and G1551, each have different approach angles. The G1511 is straight 0 degrees, the G1521 is angled at 90 degrees, and the G1551 is angled at 45 degrees. The straight and the 90 degree versions are suitable for radial and axial face grooving, as well as for turning. The 45 degree G1551 is primarily intended for recesses, undercutting and copy turning applications.

Though optimized for shallow grooving, all three models can be used for a variety of applications including parting off small and thin-walled workpieces or for making sealing ring and snap ring grooves. This reduces the number of tools required and leads to a reduction in tool and inventory costs. These double-edged inserts are formed from the latest Tiger-tec cutting tool materials with geometries and coatings specifically for grooving.

As with previous tools in the Walter Cut G1011 range, the three new models boast a key feature that both simplifies handling and increases safety: The clamping screw can be accessed from both sides. This means that inserts can be changed quickly and easily, even with inverted use. In addition, the low tool height typical of Walter Cut toolholders facilitates chip removal, thereby enhancing process reliability.

Related Glossary Terms

  • cutting tool materials

    cutting tool materials

    Cutting tool materials include cemented carbides, ceramics, cermets, polycrystalline diamond, polycrystalline cubic boron nitride, some grades of tool steels and high-speed steels. See HSS, high-speed steels; PCBN, polycrystalline cubic boron nitride; PCD, polycrystalline diamond.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Walter USA LLC

Walter has unveiled its M2025/M2026 octagon finishing facemills designed to reporedly deliver superior surface quality on large cast iron components.

The new high-end TC142 blind hole taps from Walter are for machining stainless steels, ISO M materials.

Walter has introduced the Walter Cut G1011-P, a new grooving tool that can enhance surface quality, extend tool life, and improve process reliability.

Walter has introduced its latest orbital thread mills, the Thread Mill Orbital Unified National Fine (UNF) 2xD and 3xD models.

Walter has introduced a trio of universal, positive insert geometries that reduce downtime and boost performance in steel, stainless and iron machining (ISO material types P, M, and K).

Walter has introduced the Walter Tiger·tec Silver WPP05S, an extremely wear resistant indexable insert grade that delivers high performance and maximum productivity in steel machining (ISO P), particularly in roughing forged components and long production runs.

he new Walter BLAXX F5038 helical milling cutter features the superior stability that characterizes the entire line of Walter BLAXX high-end milling tools, including face and shoulder milling cutters.

The new Walter D4580 chamfer body provides cost effective drilling and chamfering in one tool.

Walter has introduced the B3230 Walter Capto fine boring tool.

Walter has introduced a pair of versatile, high performance and cost-effective taps: the Walter Prototyp TC115, designed for blind-hole threads, and the TC216 for through-hole threads.

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