Product News

Suitable for use on machines with limited power, the combination of new inserts and cutter delivers high metal removal rates with low cutting force and reduced chatter. It features positive axial and radial face angles for good cutting action and directing chips away from the work-piece. Available in a variety of diameters, the S450E performs well with fragile work pieces, unstable fixturing or preventing stainless steel work hardening.

The AVR-FOV 0.14X automated part programs deliver accurate results to the micron level in a matter of seconds with “Go/ No-Go” tolerance zones, and data are provided in one easy-to-interpret report. These features allow metrology users in manufacturing facilities or QC labs to produce accurate, fast, and repeatable results. 

Enhancements to the Xtra·tec XT M5130 milling cutter, including a new clearance angle of 7° have added to this universal tool's existing benefits of high performance, high surface quality, exceptional reliability and safety, and outstanding versatility. The M5130 handles a wide array of machining operations including face, shoulder, ramping and pocket milling, as well as circular interpolation operations. This versatile mill is well suited to machining steel, stainless steel, cast iron, non-ferrous material and materials with difficult cutting properties.

Both the Power Connect and Thermocouple I/O slices feature push-fit wire connections into a cage clamp. Increasing connection security, particularly for applications which could be subject to vibration, the cage clamp system improves reliability and also means faster, simpler wiring without the requirement to use additional tools for installation and maintenance.

The SICK DBS60I-W washdown encoder delivers all the high-resolution performance of SICK’s popular DBS60 incremental encoder but in a robust IP69K-rated, 316L (V4A) stainless steel housing. The specially developed deflector shield is designed to protect the shaft seal from ingress of water and caustic chemicals during high-pressure washdown. As a result, the washdown encoder promises a long product life, protecting machine reliability and availability on food processing, bottling, and packaging lines.

Teamcenter Quality helps keep product development, quality planning and continuous improvement processes in synchronization to help maximize the value of change management and configuration management capabilities on the Teamcenter collaboration platform.

NUMai software can be utilized as soon as a machine tool has been commissioned and is ready to start production, or on a machine that is already being employed for production purposes. The software initially acquires all pertinent operating data over a period of time, typically a number of hours, while the machine is being used for normal production tasks. Ideally, a diversity of part programs is run, involving a variety of different machining conditions, in order to ensure that the data is as comprehensive and reliable as possible.

For heavy duty applications, for example, try hinge GN 237.3, a compact, heavy duty hinge of stainless steel. With a 180° range of motion, these hinges can stand up to even high dynamic wear—regardless of the mounting orientation—thanks to special shim washers. Depending on the selected type, the hinge bands also have centering extensions that ensure a tighter fit—preventing sliding and eliminating the transverse forces that otherwise place extremely heavy loads on the screws.

This new LIC 3100 absolute kit encoder is an additional offering that fits between HEIDENHAIN’s already successful LIC 4100 and 2100 series. It is expected to be of special interest to users since it is also especially tolerant to contamination and has very loose mounting tolerances.

The basic configuration of the CX20x3 includes two independent Gbit Ethernet interfaces, four USB 3.1 Gen. 2 and one DVI-D interface. In addition to the CPU and chipset, the basic module also includes 8 GB RAM. The controller boots from a removable CFast flash card. The CPU has 128 kB of internal NOVRAM as persistent data memory if a UPS is not used. A fieldbus and serial interface are available as options. All other components in the CX2000 family can be connected via the high-pole connections on both sides.

With the new manual and automated JetStation-HP booths, acp systems AG supplies compact cleaning solutions for these use cases with quattroClean technology. The closed, sound-proofed stand-alone units are made entirely of stainless steel. They are only equipped with components and materials used in cleanroom applications. When designing the process chamber, attention was paid to ensuring that detached contaminants and carbon dioxide are removed quickly and effectively by the integrated extraction system and that no dirt pockets can form. This prevents the cleaned parts from becoming recontaminated.

With an installation of footprint of 25.3m2, the machine is the largest in SW’s repertoire. It features a working rage of 3,000 x 1,800 x 875 mm on the X-, Y- and Z-axes respectively. On each of these axes, the HSK 63 spindle is able to reach a rapid traverse of 120 m/min, with a chip to chip time of 4-4.25s (depending on which optional features a customer selects). So not only is the machine capable of machining large structural components made of light metal material such as battery housings and car chassis bodies that are in such high demand in the industry – but it does so at speeds much faster than anything offered by the competition.

EVN provides additional benefits over normal grinding oils. Its combination of low viscosity (5.4 cSt) coupled with a high flash point (370 degrees F) is not possible in petroleum based products.  That means that EVN improves flushing, which helps grinding performance while also providing the increased safety features.

The new version of the machine offers a more flexible and therefore more precise machining process. The BA W06 features variable spindle distance of 590.00 mm – 651.00 mm. Travel in the Y- and Z- axes 630 mm and 510 mm, respectively. The independent Z-axis enables machining coupled with compensation value. Fine adjustment of the spindle height is possible in the Y-axis with position correction. Straightness has been improved in the Z-axis due to increased guide ratio. There is also now higher positioning accuracy (Tp = 0.006 mm) in the in the X-, Y-, and Z-axes (verified by ISO 230-2) available.

The compact StyliCleaner, which has a 70mm (2.8in) x 100mm (3.9in) footprint, is available in two sizes, StyliCleaner8 and StyliCleaner16, designed to decontaminate styli from 0 to 8mm (0.31in) and from 6mm (0.24in) to 16mm (0.62in) in diameter, respectively. The separate control unit may be positioned on the CMM table, or if space is limited it can be attached to the CMM stand using an optional mounting plate.

The FSH combines the latest in substrate and coatings with multiple flutes and the highly effective left-hand helix design to achieve both better performance and longer tool life in today’s hard-to-machine materials. Manufacturers who have previously attempted to use taps in small-hole threading understand that, especially in heat- resistant materials, breakage is a frequent occurrence.

The ANGLED ROUND TOOLHOLDERS position the insert at 30°, 45° or 60° angles for reliefs, undercuts and angled OD and face grooves.  Round shank sizes are available in diameters of 1/2”, 5/8”, 3/4”, 1”, 20 mm and 25 mm. The ANGLED ROUND TOOLHOLDERS are for use with THINBIT® inserts in grades for ferrous and non-ferrous materials.  

BIG KAISER’s modular CK/CKB system allows for versatility in the length of tooling combinations, up to a maximum of 10 times diameter and can run on nearly every major spindle interface. All tools are coolant-through and have three different insert holder options per head size. The tried-and-true EWN analog head features a dial with Ø.0005"/div setting accuracy (.0001" w/ Vernier).

Two new grades have been added to TungCut to enhance its capacity in exotic materials: AH8005 insert grade, featuring strong coating adherence to its carbide substrate, eliminates notch wear that typically occurs during the machining of heat-resistant superalloys (HRSAs). New geometries include DGS inserts with 0.05 mm and 0.10 mm (.0002″ and .0004″) corner radii. These sharp cornered inserts allow lighter cutting and precision grooving/ parting-off of small parts advantageous in Swiss machine applications.

Round smooth, round serrated, hex smooth, and square smooth sizes are available for W&S (all sizes), S-style (all sizes), Gisholt, Jones & Lamson, and Martin collet pad types, allowing more varied geometries can be securely gripped.  The ability to quickly change between sizes allows shops to expand their machining capabilities, increase their machine cycles by up to 30%, and maximize production.  Emergency collet pads that machine like top jaws are stocked for custom workpiece applications.