As an owner or manager of a machining business, you have your hands full dealing with matters from the front office to the shop and everything in-between. Even so, nonproduction issues seem to be an increasing burden.
Dear Doc: I grind small parts with intricate geometries. I'd like to get a handle on what kind of Ra values I'm generating and if the grinding process changes I'm making are improving or worsening the surface finish. I was told to purchase a profilometer. Is this the best route to go?
The creation of a part program for a CNC machine tool usually starts with a part drawing or model that contains the part material, geometry and tolerances.
Sanding, or benching, titanium alloy parts is a major cost element of the manufacturing process. Sanding removes burrs and improves surface finish to achieve drawing specifications.
In addition to handling prototype and production machining, R.E.F. Precision Products LLC, Deer Park, N.Y., provides engineering and productivity consulting services.
Drilling, milling, EDMing, laser cutting, trepanning, punching; there are almost as many ways to make holes as there are holes to be made. Drilling, the most common holemaking method, itself includes many tool material and configuration options.
Because they produce chips at high operating temperatures, often with oil-based coolants present, machine tools can easily catch fire. However, if shops plan ahead for this possibility by installing fire suppression systems, they can avoid catastrophic damage to the machine and the shop itself.
Manufacturing is an energy-intensive activity. The U.S. government estimates that manufacturing consumes about one-third of the energy used in the country, stated Scott Hibbard, vice president of technology for Bosch Rexroth Corp., Hoffman Estates, Ill., in his paper "Six keys to sustainable manufacturing."
Because of the array of precision functions grinding machines perform, it's vital to properly maintain them to keep them operating at their peak in terms of accuracy and reliability. You can start by devising a maintenance program and sticking with it. This article provides tips on how to set up key parts of that program.