Automation Systems

ZOLLER Automation Days 2023

ZOLLER highlighted unique solutions that optimize and automate cutting tool processes, and launched a new Toolroom of the Year competition

ZOLLER Inc. welcomed manufacturing professionals from a range of industry verticals to its North American headquarters in Ann Arbor, Michigan, for Automation Days on Aug. 9 and 10, 2023.

KASTOsort Tower

The new KASTOsort tower will appeal to, for instance, metalworking companies who already use a high-performance saw such as the KASTOvariospeed oder KASTOtec with or without KASTOsort robots. For an efficient process, the parts must be sorted by order after sawing and handling and placed in appropriate boxes. One of the solutions used to date has been a container carousel with eight pallet spaces on which the robot can independently place and fill the respective boxes. This is a simple and cost-effective solution for buffering manageable quantities of material.

MELSERVO-J5

The new generation of MR-J5 servo products includes two new servo types, HK-RT/ST, and the addition of high-speed HK-KT/ST servo motors with 3000rpm rated speed. In addition, new features for improved programming have been added including Simple Motion Mode for the RD78G Motion Module, Advanced Synchronous Control, and positioning mode or “point table” for MR-J5G servo amplifiers. Networking and communication have drastically improved with master “follower” operation to transmit commands to master and following axis in a synchronized servo system, auto-detection of IP address on the CC-Link IE TSN network, and support of Line Star and Ring topologies with CC-Link IE TSN.

P8000 Stepper Drive

The P80360 drive is fully programmable via an intuitive graphical user interface and programming language, available within the Kollmorgen Space software package offered as a free download on the Kollmorgen website. Using these tools, engineers can create simple point-to-point movements as well as linked motion sequences with ease. The versatility and functionality of the P80360 programming software eliminates the need for an external PLC or indexer to perform single-axis motion control, reducing overall system cost. 

I/O Module PDP67 PN

Decentralized I/O systems are an important component for flexible and modular automation solutions. Equipped with protection type IP67 and robust die cast zinc housing, the new remote I/O module PDP67 PN is ideally suited for positioning directly on the machine. Even outside the control cabinet it provides reliable safety at temperatures of -30°C to 70°C.

Beckhoff Vision

Beckhoff Vision hardware includes area scan cameras, C-mount lenses, multicolor LED illumination and complete vision units. Whether used as components or an entire machine vision system, the Vision product portfolio meets industrial requirements perfectly.

MiConnect Technology

MiConnect Technology powers solutions such as, direct interfacing for automation systems to communicate with the CNC control, extracting any required information from the CNC, inputting external devices (such as RFID, barcode, files), reading and writing system parameters, parsing and extracting data, controlling human process interaction, minimizing operator decision making, and adding systemized securities.

PSENvip 2

With the function block for dynamic muting, it is possible to configure tool class, muting end point or protected field modes simply and quickly. Safety functions such as position, speed, braking ramp, overrun distances and protected field can also be monitored. The function block ensures that dynamic muting is initiated once the check is complete. Manual programming is no longer required, so the press application is in operation quickly and safely.

AKD2G 24A Drive

The AKD2G 24A servo drive provides configurable options including safety level, I/O, feedback, and fieldbus. It supports a secondary brake through a standard X4 connector and allows for faster Smart Feedback Adapter (SFA) wiring with a standard X5 connector.