Drilling

U.S. manufacturers are in a transition period, moving from inch to metric specifications. This article looks at the impact this change is having on the manufacturing and use of drills. The discussion also covers the advantages and disadvantages of going metric and the availability of metric drill sizes in the United States.

Indexable-insert drills offer several advantages for producing short holes. This article describes the drills' features, uses and benefits. Tips are provided to help select the optimal tool, insert and machine settings. A trouble-shooting chart is included.

A detailed description of a combination drill that machines six different
hole diameters. Used on a dedicated drilling machine that drills cast iron
cylinder heads, it was developed over a number of years. The six-in-one tool
is made of HSS and has carbide inserts.

Dry milling and turning grow in popularity day by day, but dry drilling is
another matter. Because of the nature of drilling, it's more difficult to
perform this operation without coolant. Still, progress is being made,
thanks to research and more sophisticated coatings.

The CNCs on many lathes don't have drill-pecking cycles. The author
describes several ways to program CNCs to peck, including shortcuts such as
subprogramming and parametric programming.

There are several types of feed units for drilling and tapping on the market, varying in capability and the type of drive. This article discusses the difference between units and suggests questions users should ask themselves before selecting a unit. Factors to be considered include the volume of production, cost engineering and tool requirements.

Drilling with a single- or double-tube system might be the most efficient way to drill deep holes in some applications. This article, which describes the tools and the process, says tubular drilling can pay for itself in higher productivity, thriftier manufacturing and tighter tolerances.

The author explains how high-pressure, high-volume coolant can provide better control of chips and temperature during drilling operations. He also describes the tools, equipment and shop procedures that can ensure top performance from a high-pressure coolant system.

This article details the jobs and applications where indexable drills can and can't offer increased performance and economy. He also explains how to diagnose and correct common indexable-insert drill problems.

Spot drilling is a time-consuming process, but sometimes it is necessary to prevent drill walk. This article describes the reasons for spot drilling and the economic impact of adding the operation to a job. It also explains why a spot drill is a better choice for the operation than a center drill.