Drills

West Ohio Tool Co. says its PCD tools have been proven to reduce costs, setup times and changeovers while maintaining the tight tolerances required in today’s manufacturing operations. Several of the new cross-center tip drills continue to run in high-silicon aluminum with over 700,000 hits, showing no sign of wear, and the helical diamond-veined endmills have logged in excess of 10,000 linear inches trimming composite materials.

GMauvaisUSA has introduced three new lines of microdrills designed specifically for the electronics connector industries. The 3200 series 3-flute long reamer-drills, 3100 series short cross drills and 1100 series half-round gundrills are all in solid carbide and in a wide range of standard microsize ranges.

Hassay Savage – Magafor has introduced a new line of short, NC spot drills specifically designed for use in Swiss-style machining centers. Made from M2 HSS, they are designed with shorter overall lengths that are well-suited for use with all Swiss-style machines.

Dormer PFX premium cobalt HSS drills are available in screw machine, jobber, taper and extra-length designs. Providing options for drilling applications, the PFX is ideal for most engineering materials drilling 3 diameters deep (A920, A921), 6 diameters deep (A900, A901), 10 diameters deep (A940, A941) and 15 diameters deep (A976, A977, A978).

The ISCAR Chameleon line is back and it’s bigger with a diameter range from 1.3”-1.57”. The new innovative CHAMIQDRILL employs a new insert positioning and locking mechanism that eliminates the need for clamps or screws commonly found on drills for larger diameters. This design allows for easy indexing on the machine to reduce setup.

Walter USA LLC offers a solid-carbide, through-coolant drill for ISO-P and ISO-K materials. The design allows coolant flow to encompass the entire drill point, producing optimal cooling of both the drill and the tool/workpiece interface, according to the company. Controlling the coolant flow contributes to fine surface finishes, helping users avoid reworking holes. More material behind the cutting edge enhances sturdiness and boosts tool life stability and process reliability.

Millstar’s Quad Force Machining carbide cutting tools provide four cutting actions in one tool. The series uses advanced chipmaking technology that combines geometries for high-speed machining, trochoidal machining, plunge milling, and slide and slot milling, according to the company. The tools are suitable for cutting soft or hard tool and die steel, stainless steel and titanium. The multifunctional design eliminates the need for additional tools, decreases the number of tool changes and simplifies programming.

OSG USA Inc. offers the EXOPRO AERO-D-REAM drill/reamer for cutting carbon and glass-fiber composites. The tool has a tapered 4-flute design to limit peel-up at the hole entrance and an elongated, double-angle geometry to reduce thrust and limit exit delamination. Compared to its uncoated counterpart, the standard diamond-coated tool drilled 14 times the number of holes and provided better hole quality, according to company tests. The diamond-coated tool did not exhibit margin wear after 180 holes.

Heule Tool Corp.’s VEX-P tool combines a replaceable, solid-carbide, high-performance drill tip and the company’s SNAP chamfering system to enable drilling and front and back chamfering in one operation. The cutting geometry creates short chips when machining steel, aluminum and other long-chipping materials and has a helix gullet for chip evacuation. The TiAlN-coated drill tip is self-centering. The tool is available from 11.0mm to 17.0mm (0.433" to 0.669") in diameter.

Nachi America Inc. says its Aqua Drill EX Flat series provides one-step drilling. The drill eliminates the need for a center drill or endmill on inclined or curved surfaces. The 180° flat cutting edge creates a minimal exit burr. The tools feature the Aqua EX coating for enhanced heat and wear resistance. New fractional sizes will be available in May.