Grinding

Wheel sticking

Dr. Jeffrey Badger, the host of Cutting Tool Engineering magazine's Grinding Doc Video Series, tells shops not to be timid when sticking a wheel. By sticking aggressively, shops can do more parts between wheel sticks, the Grinding Doc suggests in the 9th episode of the video series.

Overloaded wheel?

Dr. Jeffrey Badger, the host of Cutting Tool Engineering magazine's Grinding Doc Video Series, looks at improving coolant velocity for shops running into loading problems with superabrasive wheels. Such wheels are more problematic than aluminum oxide wheels that wear away more readily, Badger reports in the 10th episode of the video series.

Too much chatter?

A grinding shop trying to grind a 0.006" radius into a hardened steel part with a 60-grit, vitrified-bond, aluminum-oxide wheel was having trouble with burn and huge chatter. Dr. Jeffrey Badger, the host of Cutting Tool Engineering magazine's Grinding Doc Video Series, explains how to handle the situation in the 11th episode of the video series.

Burn noticed

Watch the 12th episode of Cutting Tool Engineering magazine's Grinding Doc Video Series as host Dr. Jeffrey Badger helps a shop decide if it's a bad idea to gauge whether it gets burn by looking for burn marks on the part.

Eliminating burr?

Watch the 13th episode of Cutting Tool Engineering magazine's Grinding Doc Video Series as host Dr. Jeffrey Badger fields a question from a shop seeking a recommendation for a wheel that can eliminate burr.

Tired of all the chatter

In the 14th episode of Cutting Tool Engineering magazine's Grinding Doc Video Series, Dr. Jeffrey Badger helps a shop that's getting chatter when performing multi-pass cylindrical OD grinding. Though the shop keeps dropping the plunge speeds, nothing seems to help. They ask the host of the Grinding Doc Video Series what they can do? 

Wheel consumption

A shop performing continuous-dress, creep-feed grinding on nickel alloys contacted Dr. Jeffrey Badger, the host of Cutting Tool Engineering magazine's Grinding Doc Video Series, for advice on battling burn while reducing wheel consumption. Check out Badger's response in the 15th episode of the video series.

Spindle vs. Spindle

Faced with two machines exactly the same, except that one has a newer spindle, a grinding shop wants to know if there's a way to determine if the newer spindle is stiffer than the older one on the other machine. Dr. Jeffrey Badger, the host of Cutting Tool Engineering magazine's Grinding Doc Video Series, analyzes the situation in the 16th episode of the video series.