Inserts

PCD inserts with CB3 chipbreakers

Rani Tool Corp. offers German-made PCD inserts with CB3 chipbreakers from Becker Diamond Tools. The chipbreaker has a semiserrated wave profile on the flanks of the cutting point, which increases the material-removal rate and produces short, controlled chips. The inserts are suitable for machining with flood coolant or minimal-quantity lubrication.

SwiftCARB Corner Rounders

SwiftCARB offers a complete line of straight-shank and shell-mill indexable-insert corner rounders. According to the company, the tools increase cutting speeds and feed rates by 25 percent, and the tools’ inserts can be changed quickly, which enhances efficiency. The company stocks more than 70 radii, from 0.010" to 1" and from 1mm to 25mm.

WP chipbreaker

Kyocera chipbreaker technology capable of imparting fine surface finish at low cutting forces

Kyocera Precision Tools Inc. says positive-style inserts with its WP chipbreaker and a wiper cutting edge impart fine surface finishes at low cutting forces. The chipbreaker stabilizes chip conditions at low feed rates, controls excess chip breaking during high-feed and high-load machining and prevents tearing of the finished surface by controlling adhesion. The inserts are for machining steel and stainless steel and are available in a variety of CVD- and PVD-coated grades.

GC4305-grade insert

Sandvik Coromant Co. says the GC4305-grade insert maximizes metal-removal rates, shortens processing times and enhances component quality when turning steel. It is made of a heat-resistant cutting material that is suitable for dry machining, which is ideal for automotive part manufacturers that seek to avoid the stresses tools experience as a result of temperature fluctuations. The insert features the company’s wear-resistant Inveio coating.

Heli IQ Mill inserts

Iscar inserts suitable for numerous milling applications

Iscar Metals Inc. offers Heli IQ Mill inserts for numerous milling applications across a variety of industrial sectors. The three helical cutting edges reduce cutting forces and power consumption, according to the company. The inserts are now available in cermet for machining medium to hard materials, are peripherally ground for milling stainless steel, and are ground sharp and diamond-polished for cutting aluminum.

PCD05- and PCD20-grade PCD-tipped milling inserts

Seco Tools LLC offers PCD05- and PCD20-grade PCD-tipped milling inserts for its Turbo 10 cutter bodies. The inserts are suitable for cutting aluminum, titanium, polymers and fiber-reinforced composites. When used with carbide inserts, the PCD-tipped inserts act as wiper inserts in fixed pockets. The two grades come in the company’s X010 insert size with a corner radius of 0.016" (0.4mm) and a wiper length of 0.43" (1.08mm).

AH8000 Series Inserts

Tungaloy Corp. has introduced the AH8000 series of PVD grades and chipbreakers for turning heat resistant alloys. The new PVD grades feature impressive resistance to both wear and fracture due to the world’s first nano-multi-layered AlTiN coating with high Al content and dramatically reduces notch wear, crater wear and built-up edge in machining heat resistant alloys.

Allied Product Selector

Allied Machine & Engineering Corp, Dover, Ohio, recently announced updates to its Product Selector online recommendation tool, according to a Feb. 8 company news release. The web-based selector tool , which customers can use to find new tools to meet their needs or access critical data about their existing equipment, now includes more drilling products from the Allied catalog as well as several new optional machine constraints.

Turn Right

The practice of turning threads on a lathe is well known but oftennot well-understood. Toolmakers offer their recommendations on how todo it the right way. By Bill Kennedy There are nearly as many ways to produce threads as there are types of parts that require them. Threads can be cut with a die, rolled, ground, tapped or milled, using lathes, machining centers or specialized machines.

Powdered metallurgy

Watch a video presentation from Seco Tools LLC about the tools and techniques suggested for machining powdered metallurgy. The company reports that inserts with Seco Tool’s Duratomic CVD aluminum-oxide coating can work well for P/M components. The Duratomic technology promotes growth of coating crystals in certain crystallographic directions to improve coating properties.