Inserts

GC4305-grade insert

Sandvik Coromant Co. says the GC4305-grade insert maximizes metal-removal rates, shortens processing times and enhances component quality when turning steel. It is made of a heat-resistant cutting material that is suitable for dry machining, which is ideal for automotive part manufacturers that seek to avoid the stresses tools experience as a result of temperature fluctuations. The insert features the company’s wear-resistant Inveio coating.

Heli IQ Mill inserts

Iscar inserts suitable for numerous milling applications

Iscar Metals Inc. offers Heli IQ Mill inserts for numerous milling applications across a variety of industrial sectors. The three helical cutting edges reduce cutting forces and power consumption, according to the company. The inserts are now available in cermet for machining medium to hard materials, are peripherally ground for milling stainless steel, and are ground sharp and diamond-polished for cutting aluminum.

PCD05- and PCD20-grade PCD-tipped milling inserts

Seco Tools LLC offers PCD05- and PCD20-grade PCD-tipped milling inserts for its Turbo 10 cutter bodies. The inserts are suitable for cutting aluminum, titanium, polymers and fiber-reinforced composites. When used with carbide inserts, the PCD-tipped inserts act as wiper inserts in fixed pockets. The two grades come in the company’s X010 insert size with a corner radius of 0.016" (0.4mm) and a wiper length of 0.43" (1.08mm).

AH8000 Series Inserts

Tungaloy Corp. has introduced the AH8000 series of PVD grades and chipbreakers for turning heat resistant alloys. The new PVD grades feature impressive resistance to both wear and fracture due to the world’s first nano-multi-layered AlTiN coating with high Al content and dramatically reduces notch wear, crater wear and built-up edge in machining heat resistant alloys.

Allied Product Selector

Allied Machine & Engineering Corp, Dover, Ohio, recently announced updates to its Product Selector online recommendation tool, according to a Feb. 8 company news release. The web-based selector tool , which customers can use to find new tools to meet their needs or access critical data about their existing equipment, now includes more drilling products from the Allied catalog as well as several new optional machine constraints.

Turn Right

The practice of turning threads on a lathe is well known but oftennot well-understood. Toolmakers offer their recommendations on how todo it the right way. By Bill Kennedy There are nearly as many ways to produce threads as there are types of parts that require them. Threads can be cut with a die, rolled, ground, tapped or milled, using lathes, machining centers or specialized machines.

Powdered metallurgy

Watch a video presentation from Seco Tools LLC about the tools and techniques suggested for machining powdered metallurgy. The company reports that inserts with Seco Tool’s Duratomic CVD aluminum-oxide coating can work well for P/M components. The Duratomic technology promotes growth of coating crystals in certain crystallographic directions to improve coating properties.

Pramet SF & SM insert geometries

Dormer Pramet now offers Pramet SF and SM geometries for machining of high temperature alloys and stainless steel, the company announced Jan. 27. The SF geometry features a sharp positive geometry with an inclination cutting edge of 14.5° while the SM chip-breaker is a wear-resistant, universal geometry for medium machining.

335.25 disc milling cutters

Seco Tools LLC, Troy, Mich., introduced two new insert sizes to its family of 335.25 disc milling cutters, a line that is said to provide manufacturers with high flexibility and productivity. With the additions of XNHQ inserts in 9mm and 12mm sizes, the cutter now offers a range of cutting widths from 0.531" to 1.26" (13mm to 32mm) for an even greater variety of applications.

P6005-WKK45C point drill insert

In a news release issued Jan. 16, Walter USA LLC, Waukesha, Wis., unveiled its P6005-WKK45C point drill insert that reportedly brings new levels of performance and cost effectiveness to drilling cast materials (ISO K) as well as other materials. The P6005-WKK45C insert design features a new high-performance geometry for maximum productivity in cast iron materials, and 110° prismatic seat for minimal run-out and stable positioning.