Milling

An array of milling tools is available, including endmills, facemills and plain mills. Typical milling applications include facing, filleting or edge cutting, profiling, slotting, pocketing and blind slotting.

Unlike lathes, which have been around for thousands of years, milling machines are less than 200 years old. Because they require much more power than hand-driven lathes, the introduction of milling machines had to wait for the invention of industrial water and steam power.

Applying “off-the-shelf,” standard milling tools to get the job done provides several benefits: the tools are readily available and usually from numerous suppliers, their prices are competitive and the results are predictable. Nonetheless, even with a multitude of standard tools available for nearly every milling application, parts manufacturers often require specials engineered for a specific application.

February 2009 Shop Operations column

Case histories and comments about hard milling in die and mold shops.

Keys to maximizing productivity when facemilling steel.

A demonstration application shows that trochoidal milling can cut narrow, wavy slots in hardened steel at up to 12 times the normal rates.

Improving medium-grade PCD for high-speed milling, including interrupted milling of high-silicon aluminum.

Machining techniques for hard milling with ceramic tools.

Milling and grinding with a single-layer, metal-bond diamond wheel.