Milling

This system features a highly accurate geometry with the most positive helix angle possible to reduce the likelihood of surface mismatches and enable impressive 90-degree angle accuracy. With such precision, finishing cycle times are significantly shortened or, in some cases, completely eliminated. Double Turbo cutters are available in 19 metric variants ranging from diameter 40 mm to 125 mm and 16 inch variants ranging from 1.50" to 5".

As part of its continued effort to provide customers with highly productive turnkey manufacturing systems, GF Machining Solutions has developed a number of model machining cells to showcase its comprehensive range of total manufacturing solutions. These models demonstrate everything from simple pairs of machines and robots to mixed- machine configurations for advanced hybridized additive/subtractive machining strategies.

Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from Sphinx can transform this process using an innovative geometry that improves cycle time, tool life and surface quality.   

New features include the addition of plunge-milling cycles to the 3D and 5-axis strategies for machining cutting edges. Material is removed by plunging movements to reduce vibration and improve surface finish, especially helpful for machining edges with steep walls. When 5-axis machining, undercut areas can also be reached by specifying the lateral inclination on the tilted tool. By specifying a distance, circular or linear movement profile, the tool is optimally retracted from the part.

The new version of the solid carbide plunge mill is based on the same technology as the short version, transferred directly to the new one. Now it is possible to plunge perpendicularly into the material and reach the maximum milling depth of 5 x d in a few steps. Despite its length, the milling cutter is extremely stable and at the same time impresses with its cutting speeds, chip removal rates as well as a long tool life and surface quality, all this from a milling diameter of one millimeter (.039”). 

TungForce-Feed features a large rake angle and positive inclination angle on the cutting edge that provide excellent chip control while reducing spindle loads and energy consumption. This allows a higher feed rate or greater depth of cut to be applied for improved efficiency and, by working in synergy with the cutter’s high insert density design, produces 130%-150% gain in metal removal rates. 

The unique thickness of the YG-1 ENMX insert offers a series of benefits. First, YG-1 makes the inserts 20-25% thicker than others on the market. This allows normal flank wear to develop without encroaching on the secondary edge and results in full use of all four edges for a more economical solution.

Enhancements to the Page Manager have improved toolpath management. These include the ability to create named groups and functions for copying and modifying existing toolpaths, which speeds up the process of creating finish paths that use the same tool set-up as the rough paths.

The LT360 is configurable and compact, consisting of a cutting head mounted on a 6-axis robot, and a working table with a work area of 1500 x 1000 mm.  For increased productivity, a  20 kg capacity handling robot and part holding table can be integrated. Available with a 2 kW or 3 kW fiber laser source, the cutting head features capacitive height sensing, allowing maximum freedom for cutting any three-dimensional profile in space to truly cut at 360° with an accuracy of ±0.15 mm (.006”) and a repeatability of ±0.05 mm (.002”).

CAD analysis benefits from a new function which improves the suite of analysis-shading modes. Draft Analysis has been added to the existing Undercut and Accessibility shading, performing an on-the-fly analysis of the draft angle. This uses the same technique as in the undercut mode, but extended to more ranges. The colors and angular value of each range can be changed by simply clicking on the colors or numeric labels on the graphics toolbar.