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Telescope to look for earliest light
Articles January 15, 2017 Alan Richter
Telescope to look for earliest light
Although the James Webb Space Telescope isn't scheduled to be launched on an Ariane 5 rocket from French Guiana until October 2018, NASA announced that the 18th and final primary mirror segment was recently installed on what will be the biggest and most powerful space telescope.
RFID tagging for toolholders
Articles January 15, 2017 Kip Hanson
RFID tagging for toolholders
The tagging applications for radio frequency identification (RFID) are vast, including pets, property—and even people. Recently, Micro-Mechanics Inc., a Morgan Hill, Calif., machine shop, worked with process control equipment provider Caron Engineering Inc., Wells, Maine, to implement an RFID tagging system on its Okuma LB series CNC lathe.
HUNCH launches student manufacturing—literally
Articles January 15, 2017 Evan Jones Thorne
HUNCH launches student manufacturing—literally
High school manufacturing programs teach students to create production parts, preparing them for careers in industry. Those parts are primarily for terrestrial applications. However, unique and exciting opportunities to produce parts for use above the earth are available to partner-schools in a 14-year-old government program called HUNCH (High schools United with NASA to Create Hardware).
Through-coolant toolholders: efficient, economical
Articles January 15, 2017 Holly B. Martin
Through-coolant toolholders: efficient, economical
Because through-coolant toolholders eliminate the variances often experienced with external cooling nozzles, the additional cost of such holders, which is sometimes zero, can be easily justified through the reduction of cycle times and improvement of tool life and part quality.
Tips, techniques for nonperpendicular holemaking
Articles January 15, 2017 Kip Hanson
Tips, techniques for nonperpendicular holemaking
We called them "submarines." Tough, 17-4 PH stainless steel forgings shaped like miniature German U-boats, each requiring several ¼" (6.4mm) through-holes to be drilled at a 25° angle. Each sub was loaded into a jig that held it at the required angle, and a metal plate fitted with hardened steel bushings was then clamped to the top of the jig before the holes were produced with a drill press.
Tracing sinker EDMing back to its original spark
Articles December 15, 2016 Evan Jones Thorne
Tracing sinker EDMing back to its original spark
Electrical discharge machining (EDMing) goes by many names—burning, spark machining, spark eroding, vaporizing—but they all refer to variations on the same process: removing material by running an electric current between an electrode and a negatively charged workpiece material submerged in a dielectric fluid. At least in the case of sinker EDMing, that's pretty much all there is to it.
Turning hardened materials presents challenges, opportunities
Articles December 15, 2016 Kip Hanson
Turning hardened materials presents challenges, opportunities
Opinions vary on the definition of hard turning. Some industry experts say it's the single-edge cutting of hardened steels from 58 to 68 HRC, while others suggest hard turning begins at 45 HRC and includes hardened irons and superalloys. All, however, agree it presents difficulties but is quite manageable provided the right cutting tools, machine and process parameters are used.

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