Feature Article

High school manufacturing programs teach students to create production parts, preparing them for careers in industry. Those parts are primarily for terrestrial applications. However, unique and exciting opportunities to produce parts for use above the earth are available to partner-schools in a 14-year-old government program called HUNCH (High schools United with NASA to Create Hardware).

Tapping attachments date back to the early 20th century—and they've endured for good reason.n

Where is the field of inspection headed and, more importantly, where do the manufacturers that depend on it desire it to head? In 2014, the Coordinate Metrology Society (CMS) combined forces with the University of North Carolina-Charlotte to find out.

Because through-coolant toolholders eliminate the variances often experienced with external cooling nozzles, the additional cost of such holders, which is sometimes zero, can be easily justified through the reduction of cycle times and improvement of tool life and part quality.

We called them "submarines." Tough, 17-4 PH stainless steel forgings shaped like miniature German U-boats, each requiring several ¼" (6.4mm) through-holes to be drilled at a 25° angle. Each sub was loaded into a jig that held it at the required angle, and a metal plate fitted with hardened steel bushings was then clamped to the top of the jig before the holes were produced with a drill press.

Electrical discharge machining (EDMing) goes by many names—burning, spark machining, spark eroding, vaporizing—but they all refer to variations on the same process: removing material by running an electric current between an electrode and a negatively charged workpiece material submerged in a dielectric fluid.

Often dictated by the production environment, part quantities and part function, the selection of a parts marking method presents a variety of choices—each of which comes with pros and cons.

Opinions vary on the definition of hard turning. Some industry experts say it's the single-edge cutting of hardened steels from 58 to 68 HRC, while others suggest hard turning begins at 45 HRC and includes hardened irons and superalloys. All, however, agree it presents difficulties but is quite manageable provided the right cutting tools, machine and process parameters are used.

Industry experts predict better, if not yet spectacular, times for manufacturers in the coming year.

Geometric dimensioning and tolerancing defines part geometry—and you should already know that.

Manufacturer Seco Machine primarily serves the railroad industry while seeking to diversify.

As component design optimization tasks flow down the supply chain, finite element analysis programs proliferate.