Feature Article

Engineers who currently ask humans for advice about cutting tool selection will one day direct their questions to advisers derived from artificial intelligence. So says MachiningCloud Inc. (www.machiningcloud.com), a single-source provider of digitized product data gathered from manufacturers of cutting tools and workholding devices.

Thread cutting is as close to artistic expression as one typically gets in a machine shop. Watching a machinist or toolmaker peel off perfectly formed chips with a precisely ground tool is mesmerizing.

U.S. manufacturing industry is transitioning from solvent-based cleaning to water-based cleaning products.

Being able to broach a blind keyway while keeping the part on the same CNC machine tool used to perform the other machining operations provides a significant improvement in setup, reliability and accuracy, compared to moving the part to a dedicated broaching machine.

Live tooling's capabilities have increased greatly in recent years. From the start, live tooling was added to increase a lathe's usefulness. What many users of lathes and live tooling don't realize is just how useful live tooling has become.

If you enjoy the growl of heavy milling cuts, the machine-gun sound of chips striking glass and the heady odor of superheated cutting fluid, a compact machining center might not be the right machine for you. Like I used to, you scoff at phone booth-sized machining centers, with their tiny toolholders and tables not much larger than a 6" machinist vise. If so, you're not looking at the big picture.

According to Autonetics LLC, automated gaging units (AGUs) for threads are hot. The Cary, N.C.-based AGU manufacturer reported that it shipped 10 systems in the third quarter of last year to U.S. pipe mills that produce oil country tubular goods. No shipments occurred in the fourth quarter because the industry experienced a downturn, so capital expenditure projects got cut or delayed, noted Jeff Heath, COO of Autonetics. However, he said, the projects are starting to receive funding again. "We have about four in the build phase."

What would you do if you won a waterjet cutting machine? In John Mullett's case, he asked for a bigger one. Mullett is owner of Laureate Machine & Automation LLC, Leipsic, Ohio. He won one of two machines given away by WARDJet Inc. as part of the Tallmadge, Ohio-based waterjet builder's Build It! Challenge competition that took place during the IMTS 2016 trade show in Chicago.

It's been a long crusade for many manufacturers: the battle against an out-of-date public perception of manufacturing as dirty, repetitive work that's possibly unsafe and probably a dead-end career path. Two recent surveys show that there's still a lot of work to do in dispelling that myth, while a third survey is more upbeat.

A new breed of 3D printers has begun producing parts made of engineering-grade plastics and fully dense metals suitable for long-term use in a variety of applications. These include jet engine components, engine mounts, medical implants and a host of other products that were once machined or fabricated by conventional means. And, compared to earlier-generation machines, the new additive-manufacturing equipment offers enhanced part accuracy and has lower processing times and acquisition costs.

Government concerning itself with manufacturing? What would the Founding Fathers think? We know the answer: December marked 220 years since Secretary of the Treasury Alexander Hamilton submitted his "Report on the Subject Manufactures" to the House of Representatives. In it, he argued in favor of manufacturing as a contrast to the Jeffersonian vision of an agrarian society, and that action from the federal government was necessary if U.S. manufacturing was to thrive.

More than 150 U.S.-based robotics researchers contributed to the 2016 edition of the report titled "A Roadmap for US Robotics From Internet to Robotics." Released Oct. 31, the document calls for improving policy frameworks to safely integrate new technologies, such as self-driving cars and commercial drones, into everyday life. The document also advocates for increased research efforts in the field of human-robot interaction and for more STEM (Science, Technology, Engineering and Math) courses for students.