Increase throughput and reduce scrap when machining thrust bearing races for down-hole mud motors. An automated gaging system integrated into a turning cell.
Achieve a 24-hour-maximum turnaround time on aluminum prototypes for tablet computers. Endmills designed for maximum metal-removal rate when cutting aluminum.
Simultaneously improve product quality and productivity when EDMing PCD and PCBN cutting tools and wear parts. An automation process that incorporates work cells.
Achieve tightened tolerances and increase throughput when machining microholes and other microscale features. Two new machine tools, each with 0.5µm positioning accuracy and a 50,000-rpm maximum spindle speed.
Improve cutting edge integrity and flute faces of cutting tools. A flute finishing process that uses a fine-grit, hybrid resin-bond flute polishing grinding wheel, special truing wheels and fine-grit dressing sticks.
Produce additional parts without investing in a new machine tool and eliminate manually bending parts. A robot that is flexible and easy to program and move.