Cutting Tool Engineering Magazine

"Deflated Earnings," the cover story in our August 2016 issue, reveals the paychecks metalworking professionals receive are not packing as much punch. PLUS:

• Lead Angle: We are going to the show
• Maximum-performance milling outperforms traditional milling by a long shot
• Making light work
• One PVD coating technique with certain advantages
• Which is better: dry or wet machining?
• Multiple methods are available for deburring holes
• Single-point thread programming can be fun and easy
• PCD reamers offer long tool life and productivity gains while reducing secondary operations
• Productive Times: One-shot wonder
• Productive Times: Rotary table speeds production
• Manager's Desk: An unexpected role
• Get With The Program: Monitoring machines in real time
• Machine Technology: Short pulses offer long-term gains
• Shop Operations: Becoming familiar with CAD
• Ask The Grinding Doc: Grinding sensitive parts
• A strong, but light-load-bearing metal nano-composite
• A new tooling, software combination to speed blisk production

"Multibenefit Machines," the cover story in our July 2016 issue, looks at how multitasking machines boost cutting time and cash flow. PLUS:

• Clamp Down
• Cutting Remarks
• High-Pressure Work
• A Simple Diagnosis
• Coming Revolution
• Manager's Desk: Customer visit is striking
• Machine Technology: Systems for avoiding or mitigating machine tool crashes
• Talking Shop: Drilling expert Greg Forman discusses deep-hole drills
• Shop Operations: Importance of communication between engineers and shop personnel
• Machinist's Corner: How to address manufacturing's image problem

"Flying-Machine Machining," the cover story in our June 2016 issue, delves into the delamination of composites and other workpiece problems that challenge aerospace parts makers. PLUS:

• Airing differences
• Above and beyond
• Data-driven manufacturing
• Manager's Desk: Take a strategic approach to golden opportunities
• Machine Technology: Portable drill machine for multilayer materials
• Workholding: Benefits of an innovative quick-change jaw system
• Shop Operations: Importance of interaction between machinists and engineers
• Ask the Grinding Doc: Options when grinding cams

"Big Money—Small Times," the cover story in our May 2016 issue, takes a closer look at the potential profitability of machining microparts. PLUS:

• Challenges in the micro-EDM world
• Benefits of laser-based micromachining
• Terms of the trade for surface roughness measurement
• Manufacturers see value of investing in training
• Moving large, complex parts calls for specialized equipment
• Manager's Desk: Managing worker illnesses and deaths
• Machine Technology: Latest developments in machine tool lubrication
• Shop Operations: Challenges of chamfering and edge dressing
• Get With The Program: Implementing CAM strategies for barrel cutters
• Machinist's Corner: Where have all the apprenticeship programs gone?

The April 2016 cover story, "Right on Time," addresses accurate shop floor scheduling—often hard to achieve, but nonetheless important. PLUS:

• Pallet-changing systems help VMCs hold their own in production environments.
• Troubleshooting solid-carbide boring bars requires the right diagnosis
• Reducing setup time provides more time for making chips.
• Women are playing an increasingly important role in manufacturing.
• Manager's Desk: Strategies for handling an uptick in business.
• Machine Technology: Jig borers are highly accurate "mother machines."
• Shop Operations: Advantages of rigid workholding.
• Swiss-Style Machining: A comparison of turret-mounted and gang-style, slide-mounted toolholders.
• Ask the Grinding Doc: Madness surrounds grinding wheel tests.

"Chips Away," the March 2016 cover story, covers central conveyor systems that declutter shops and make them safer. PLUS:

• Better Threaders: Automatic threaders for wire EDMs have made significant advancements.
• Testing, Testing ... How often should you test metalworking fluids?
• Controlling the Process: Careful consideration can yield efficiencies when implementing inspection processes.
• Product Showcase: New products for the metalworking industry.
• Manager's Desk: Simple ways to improve employee morale.
• Machine Technology: Benefits of a good spindle maintenance program.
• Shop Operations: More ways to avoid machine tool crashes.
• Get With The Program: Enhancing competitiveness with asset-monitoring software.
• Machinist's Corner: Importance of evaluating nonconforming parts with a material review board.

"HMC Payoffs," the February 2016 cover story, looks at how horizontal machining centers' enhanced capabilities shorten payback periods. PLUS:

• Overcoming five common challenges faced when turning.
• Component cleanliness requires effort throughout the manufacturing process.
• Aluminum can be hard to drill—despite its easy-to-machine reputation.
• When the application calls for it, a reamer can be the most cost-effective way to achieve accurate hole geometry.
• Successful machine shops benefit from personal relationships.
• Combining additive and subtractive manufacturing in a VMC.
• Ways to avoide machine tool crashes.
• Tips for gripping threaded parts.
• Dressing grinding wheels with PCD.

Metrology is evolving to allow inspection to be moved closer to the production area. PLUS:

• The right workholder is critical for success when 5-axis machining.
• Angle heads let cutting tools reach more of the workpiece.
• Gundrilling on conventional CNC machines.
• An overview of a machine tool developed for Industry 4.0.
• Multitask machine tools proliferate as manufacturers seek to reduce setup time.
• CAD/CAM developers strive to enhance UX—the user experience.
• Beware of job recruiters and placement companies.

Whether done manually or with a powered device, scraping guide ways is critical to machine tool performance. PLUS:

• Two metalworking professionals breakdown the manufacturing industry with their "Making Chips" podcast.
• Laser technology allows for precise, noncontact marking of thin, brittle or otherwise delicate parts without compromising part integrity.
• Learn details about the numerous new products manufacturers are offering the metalworking industry.
• And columns that address taking the time to focus on the positives; the benefits of creating and using a virtual machine tool; the importance of mastering fundamental turning skills; how planning is critical when operating CNC machines; how not to experience grinding burn; and a Q&A with Harvey Tool CEO Pete Jenkins.

2016 Buyers Guide issue:

• Manufacturers index
• Disributors index
• Machne Shop index.

Shot peening is a cost-effective way to make metal products stronger and more dependable. PLUS:

• Private equity funds and venture capitalists partner with precision parts manufacturers that are poised for growth
• Options to consider when selecting a custom work-positioning device
• By stabilizing and monitoring air temperature, pressure and humidity, part measurement accuracy can be ensured
• And columns covering concerns about renewed offshoring trends; how a grinding machine overcame workpiece material challenges; a Seattle job shop reaps benefits of constant chip load machining; how modular fixtures help reduce waste in a shop; some trade secrets for CNC machining, and whether programmers and manufacturing engineers really need a college degree.

Fallbrook Technologies’ prototype shop continues to produce one-offs for licensees of its continuously variable planetary technology while performing commercial jobs. PLUS:

• Job shop benefits from a big, 5-axis, twin-spindle machine
• Offline presetting maximizes machine availability and reduces scrap
• A combination of planning, housekeeping and the proper equipment enhances shop safety
• 5 factors shaping the ceramic tool market
• And columns covering the benefit of avoiding free worker benefits; the advantages of modular machine tools; how machine monitoring software provides data-driven manufacturing; the benefits of photo-activated adhesive workholding; an overview of broaching tools; some miscellaneous tips and tricks for machinists, and a walk on the lean side.