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Cutting Tool Engineering December 15, 2014

December 2014

December 2014 covers EDM, additive manufacturing, and workholding and fixturing. It also looks at grinding practice and threading and tapping.

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Vol. 66 • Issue 12

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Cutting Tool Engineering

contents

departments ® 8 Lead Angle Cutting and grinding, cover to cover 10 Industry News Advertising Sales 14 Metalworking Product Review United States 60 Productive Times North/Southeast Scott Beller 68 Marketplace W. Central Marc Condon 72 Look-Ahead 60 E. Central/Far West Bill Klingler A guide to what’s new on CTEPlus Worldwide.

contents departments ® 8 Lead Angle Cutting and grinding, cover to cover www.ctemag.com/www.cteguide.com 10 Industry News Advertising Sales 14 Metalworking Product Review United States 60 Productive Times North/Southeast Scott Beller (847) 714-0183

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Carrlane

metalworking product review

■ Quick-change system is available ■ System provides quick-change fixturing for form tools for horizontal machining centers Fischer Special Tooling’s Hyper-Change is a quick-change Carr Lane Manufacturing’s Carr Lock system of tooling blocks system for form cutting tools. It allows maximum adjustment and fixture plates provide quick-change fixturing on HMCs

metalworking product review ■ Quick-change system is available ■ System provides quick-change fixturing for form tools for horizontal machining centers Fischer Special Tooling’s Hyper-Change is a quick-change Carr Lane Manufacturing’s Carr Lock system of tooling blocks system for form cutting tools. It allows maximum adjustment and fixture plates provide quick-change fixturing on HMCs. for taper, height, diameter and lateral positions, while providing The system enables end users to create their own fixturing a repeatability better than 5µm (0.0002") from tool change on inexpensive fixture plates rather than dedicating a new to tool change, according to the company. The system has a tombstone to each job, according to the company. Repeatability is front-coupling mechanism that allows for easy access and fast 0.0004" (0.010mm). Components can be ordered individually or replacement while m

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Hornusa

Cost-effectiveness Taken to the Extreme

35 percent higher performance. 80 percent lower processing costs. Exceptional durability. We put unrivalled expertise into producing our CVD thick-film diamond tools. When it comes to milling and turning, they are quite literally at the cutting edge – in anything from roughing work to fine finishing controlled chip breaking, excellent process reliability and low cutting pressure, particularly when.

Cost-effectiveness Taken to the Extreme 35 percent higher performance. 80 percent lower processing costs. Exceptional durability. We put unrivalled expertise into producing our CVD thick-film diamond tools. When it comes to milling and turning, they are quite literally at the cutting edge – in anything from roughing work to fine finishing during internal and external machining. Lasered, wavy chip breakers and cutting edges ensure www.hornusa.com controlled chip breaking, excellent process reliability and low cutting pressure, particularly when working with non-ferrous metals. Top-quality results with a cost-effective tool. www.hornusa.com HO R N – E X CE L L EN C E I N T E C H N O L O G Y GROOVING PARTING OFF GROOVE MILLING BROACHING PROFILE MILLING DRILLING REAMING

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Mikron

operations. They are also tapped into turnkey solution removes the opportu- effectively fill the skills gap and leverage

the latest technologies and machining nity for an engineer to gain experience. the knowledge of a local machine tool techniques. However, a young engineer can learn a distributor. The expense can often eas- It is easy for a manufacturer to un- lot from a knowledgeable machine tool ily be justified if the solution adds value.

operations. They are also tapped into turnkey solution removes the opportu- effectively fill the skills gap and leverage the latest technologies and machining nity for an engineer to gain experience. the knowledge of a local machine tool techniques. However, a young engineer can learn a distributor. The expense can often eas- It is easy for a manufacturer to un- lot from a knowledgeable machine tool ily be justified if the solution adds value knowingly become trapped in a ma- application engineer. and the vendor brings innovation and chining process because it is familiar; Turnkey solutions can efficiently and creativity. CTE creativity can be stifled. Turnkey pro- viders bring innovation because they are unencumbered by a customer’s cul- Added flexibility helps ... ture or the we-have-always-done-it-this-

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Okuma .

MY ENERGY

POWERHOUSE. MY MY STRENGTH. MY ACCURACY. MY PRODUCTIVITY. Okuma—Fuel For The Oil & Energy Industry Okuma CNC machines deliver exceptional strength, accuracy and productivity and are known for standing solid even when threading long lengths of pipe at high speeds. At Okuma the innovation to maximize efficiency in oil and energy never ends. There’s the Okuma automated coupling cell.

MY ENERGY POWERHOUSE. MY OKUMA . MY STRENGTH. MY ACCURACY. MY PRODUCTIVITY. Okuma—Fuel For The Oil & Energy Industry Okuma CNC machines deliver exceptional strength, accuracy and productivity and are known for standing solid even when threading long lengths of pipe at high speeds. At Okuma the innovation

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RESERVE YOUR SEATS NOW at www.mastercam.com/rollout

THE WORLD’S MOST DYNAMIC

CAD/CAM SOFTWARE. Information-packed sessions New feature demonstrations Coming soon to a city near you.

THE WORLD’S MOST DYNAMIC CAD/CAM SOFTWARE. Information-packed sessions New feature demonstrations Coming soon to a city near you RESERVE YOUR SEATS NOW at www.mastercam.com/rollout CNC Software, Inc. | (800) 228-2877 | (860) 875-5006

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Walter USA, LLC Walter Canada

THE IKON OF A NEW

PERFORMANCE CLASS. Visibly different – completely reliable DC170 from Walter Titex has a unique and innovative Lower your manufacturing costs with greater margin design that greatly increases productivity by process reliability, longer tool life and improved ensuring the carbide’s strength is exactly where you hole quality

THE IKON OF A NEW PERFORMANCE CLASS. Visibly different – completely reliable DC170 from Walter Titex has a unique and innovative Lower your manufacturing costs with greater margin design that greatly increases productivity by process reliability, longer tool life and improved ensuring the carbide’s strength is exactly where you hole quality. need it - right behind the cutting edge, facing the DC170 – changing the face of drilling. cutting forces. Walter USA, LLC Walter Canada N22W23855 RidgeView Pkwy W [email protected]

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Toolflo

Can be used with low pressure

or high pressure coolant (rated up to 1500 psi) • Available for #2, 3 & 4 Flo-Lock right and left hand inserts • Fits other brand’s standard holders •Available in 6 and 12 pack quantities for an added cost savings! Use Your Existing Holders! Simply replace the top clamp on your standard holder. Contact your nearest Tool-Flo distributor or contact us at:.

Can be used with low pressure or high pressure coolant (rated up to 1500 psi) • Available for #2, 3 & 4 Flo-Lock right and left hand inserts • Fits other brand’s standard holders •Available in 6 and 12 pack quantities for an added cost savings!

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