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Iscarmetals
ay to Connect with ISCAR
us ISCAR’s Complete Machining ation Solutions Catalogs User-friendly app Online interface updates Web viewer at ISCAR’s website BUILD your Cutting Tool Assemblies with IQ Cloud It’s Quick and Easy! • IQ CLOUD is available through the Machining Cloud app • Designed for use on desktop computers and popular tablets • Enables programmers to build and.
ay to Connect with ISCAR us ISCAR’s Complete Machining ation Solutions Catalogs User-friendly app Online interface updates Web viewer at ISCAR’s website BUILD your Cutting Tool Assemblies with IQ Cloud It’s Quick and Easy! • IQ CLOUD is available through the Machining Cloud app
Visit Iscarmetals10 Industry News www.ctemag.com
Table of Contents
Cutting and grinding, cover to cover DEPARTMENTS Contact us 1 Northfield Plaza, Suite 240 8 Lead Angle Northfield, IL 60093 16 Metalworking Publisher Product Review Don Nelson 76 Productive Times Editorial Alan Rooks, Editorial Director Alan Richter, Editor Companies 86 Marketplace Evan Jones Thorne, Assistant Editor 89 Advertisers Index.
Table of Contents Cutting and grinding, cover to cover DEPARTMENTS Contact us 1 Northfield Plaza, Suite 240 8 Lead Angle Northfield, IL 60093 (847) 498-9100 Fax: (847) 559-4444 10 Industry News www.ctemag.com www.cteguide.com 16 Metalworking Publisher Product Review Don Nelson
Visit 10 Industry News www.ctemag.comKyoceraprecisiontools
NEW INNOVATIONS
in Steel Turning CA5 -Series Grades P -Series Chipbreakers In comparison tests, Kyocera’s new CA5-Series steel turning inserts combined with the PP, PQ, and PG smart chipbreaker lineup have consistently outperformed the competition. Don’t take our word for it…try it for yourself! Contact your local KYOCERA Sales Engineer or.
NEW INNOVATIONS in Steel Turning CA5 -Series Grades P -Series Chipbreakers In comparison tests, Kyocera’s new CA5-Series steel turning inserts combined with the PP, PQ, and PG smart chipbreaker lineup have consistently outperformed the competition. Don’t take our word for it…try it for yourself! Contact your local KYOCERA Sales Engineer or
Visit KyoceraprecisiontoolsNachiamerica
AQUA EX FLATSERIES
One Step Drilling with Minimal Burr #1 Selling Flat Bottom Drill Redefining the Science of Cutting Technology 715 Pushville Rd, Greenwood, IN 46143.
AQUA EX FLATSERIES One Step Drilling with Minimal Burr #1 Selling Flat Bottom Drill Redefining the Science of Cutting Technology 715 Pushville Rd, Greenwood, IN 46143
Visit NachiamericaHornusa
Groove Milling Taken to the Extreme
Save time when milling grooves and slots in short-chipping, high-strength materials using M101 disc milling cutters. Produce groove depths up to 33 mm (1.29999) with 7, 9 and 11 teeth, in widths of 1.6 mm and 2 mm (.06399 and .07999). The range of slot milling cutters is available in diameters of 80, 100 and HO R N – E X CE L L E N C E I N T E C H N O L O G Y.
Groove Milling Taken to the Extreme Save time when milling grooves and slots in short-chipping, high-strength materials using M101 disc milling cutters. Produce groove depths up to 33 mm (1.29999) with 7, 9 and 11 teeth, in widths of 1.6 mm and 2 mm (.06399 and .07999). The range of slot milling cutters is available in diameters of 80, 100 and 125 mm (3.15099, 3.93799 and 4.92199). Inserts with full radius or straight cutting edges and chip geometries www.hornusa.com designed for efficient material removal and process reliability are available from stock. www.hornusa.com HO R N – E X CE L L E N C E I N T E C H N O L O G Y GROOVING PARTING OFF GROOVE MILLING BROACHING PROFILE MILLING REAMING
Visit HornusaRESERVE YOUR SEATS NOW at www.mastercam.com/rollout
THE WORLD’S MOST DYNAMIC
CAD/CAM SOFTWARE. Information-packed sessions New feature demonstrations Coming soon to a city near you.
THE WORLD’S MOST DYNAMIC CAD/CAM SOFTWARE. Information-packed sessions New feature demonstrations Coming soon to a city near you RESERVE YOUR SEATS NOW at www.mastercam.com/rollout CNC Software, Inc. | (800) 228-2877 | (860) 875-5006
Visit RESERVE YOUR SEATS NOW at www.mastercam.com/rolloutMikron
Cool the heat ...
...when tackling tough milling jobs Performance milling with integrated cooling: • faster machining - up to 20 times faster • longer tool life - up to 4 times longer s • better surface quality - up to 3 times better Geometry: • Novel conception, new geometry, special carbide • Diameters from 0.3 to 6 mm (.0118 - .157) • milling depth 1.5 to 5 x D.
Cool the heat ... ...when tackling tough milling jobs Performance milling with integrated cooling: • faster machining - up to 20 times faster • longer tool life - up to 4 times longer s • better surface quality - up to 3 times better Geometry: • Novel conception, new geometry, special carbide • Diameters from 0.3 to 6 mm (.0118 - .157)
Visit MikronHaas Automation Inc. | 800-331-6746 | www.HaasCNC.com
RELIABILITY. PRICE. REPUTATION.
Haas ST-55 Heavy-Duty, Large-Through-Bore Turning Center = TOTAL CUSTOMER VALUE. WE KNOW what it’s like. That’s why we’re driven to make sure that every Haas We’re MACHINISTS, too. CNC machine is trustworthy, affordable, and always We CUT METAL every day. backed by the industry’s best after-sale service. Proud sponsor of the Stewart-Haas #41 car.
RELIABILITY. PRICE. REPUTATION. Haas ST-55 Heavy-Duty, Large-Through-Bore Turning Center = TOTAL CUSTOMER VALUE. WE KNOW what it’s like. That’s why we’re driven to make sure that every Haas We’re MACHINISTS, too. CNC machine is trustworthy, affordable, and always We CUT METAL every day. backed by the industry’s best after-sale service. Haas Automation Inc. | 800-331-6746 | www.HaasCNC.com Proud sponsor of the Stewart-Haas #41 car
Visit Haas Automation Inc. | 800-331-6746 | www.HaasCNC.comToolflo
Can be used with low pressure
or high pressure coolant (rated up to 1500 psi) • Available for #2, 3 & 4 Flo-Lock right and left hand inserts • Fits other brand’s standard holders •Available in 6 and 12 pack quantities for an added cost savings! Use Your Existing Holders! Simply replace the top clamp on your standard holder. Contact your nearest Tool-Flo distributor or contact us at:.
Can be used with low pressure or high pressure coolant (rated up to 1500 psi) • Available for #2, 3 & 4 Flo-Lock right and left hand inserts • Fits other brand’s standard holders •Available in 6 and 12 pack quantities for an added cost savings!
Visit ToolfloYoutube
EVERLAST®
THE VEINED PCD TIP DRILL US Patent No. 5,580,196 Abrasive Technology’s patented Everlast® Veined PCD Tipped Drills feature a sintered tungsten carbide substrate for superior performance. The design also allows for custom fluke, rake and tip geometries for your specific application. SPECIAL TOOLING FEATURES: Increased machining productivity (50-100%).
THE EVERLAST® VEINED PCD TIP DRILL US Patent No. 5,580,196 Abrasive Technology’s patented Everlast® Veined PCD Tipped Drills feature a sintered tungsten carbide substrate for superior performance. The design also allows for custom fluke, rake and tip geometries for your specific application.
Visit YoutubeSystems from PRAB
The New Modular
Chip Processing Engineered to Get You Up and Running Faster Fully-integrated chip processing systems from PRAB combine prewired modules that integrate and communicate seamlessly. They move and process scrap and fluid efficiently and maximize returns. They’re also designed for mobility as your process changes. PRAB engineering designs every system to meet your specific application
The New Modular Chip Processing Systems from PRAB Engineered to Get You Up and Running Faster Fully-integrated chip processing systems from PRAB combine prewired modules that integrate and communicate seamlessly. They move and process scrap and fluid efficiently and maximize returns. They’re also designed for mobility as your process changes. PRAB engineering designs every system to meet your specific application.
Visit Systems from PRABctemag.com/cteguide.com 51
According to 5ME, Lockheed Martin machined a medium-sized titanium (Ti6Al4V) aerospace structural
5ME component 52 percent faster with 5ME’s cryogenic machining technology than with coolant. The ICEFLY cryogen-delivery system delivers nitrogen gas to cool the cutting edge. Air Products.
5ME According to 5ME, Lockheed Martin machined a medium-sized titanium (Ti6Al4V) aerospace structural component 52 percent faster with 5ME’s cryogenic machining technology than with coolant. The ICEFLY cryogen-delivery system delivers nitrogen gas to cool the cutting edge. Air Products ctemag.com/cteguide.com 51
Visit ctemag.com/cteguide.com 51Walter USA, LLC Walter Canada
THE IKON OF A NEW
PERFORMANCE CLASS. Visibly different – completely reliable DC170 from Walter Titex has a unique and innovative Lower your manufacturing costs with greater margin design that greatly increases productivity by process reliability, longer tool life and improved ensuring the carbide’s strength is exactly where you hole quality
THE IKON OF A NEW PERFORMANCE CLASS. Visibly different – completely reliable DC170 from Walter Titex has a unique and innovative Lower your manufacturing costs with greater margin design that greatly increases productivity by process reliability, longer tool life and improved ensuring the carbide’s strength is exactly where you hole quality. need it - right behind the cutting edge, facing the DC170 – changing the face of drilling. cutting forces. Walter USA, LLC Walter Canada N22W23855 RidgeView Pkwy W [email protected]
Visit Walter USA, LLC Walter CanadaGfms
MIKRON HEM 500U
Help Wanted? Help Yourself. The skilled labor shortage is no excuse to not expand your capacity, especially with this guy on the market. He’s the MIKRON HEM 500U, and he’ll instantly make it easier for the rest of your team to get more done. With high efficiency and effectiveness, he’ll boost your bottom line, while also making more subtle improvements to increase your process stability and quality.
MIKRON HEM 500U Help Wanted? Help Yourself. The skilled labor shortage is no excuse to not expand your capacity, especially with this guy on the market. He’s the MIKRON HEM 500U, and he’ll instantly make it easier for the rest of your team to get more done. With high efficiency and effectiveness, he’ll boost your bottom line, while also making more subtle improvements to increase your process stability and quality consistency. And his 5-axis capabilities will let you take on work you’ve had to turn down for reasons other than sheer capacity. GF Machining Solutions 560 Bond Street
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Our turning grades are
famous for providing excellent performance in the widest range of steel applications. Since 2007, the three leading Duratomic grades, TP0500, TP1500 and TP2500, have been the worldwide benchmark when it comes to an exceptional combination of wear resistance and edge toughness. your company gain a competitive advantage
Our turning grades are famous for providing excellent performance in the widest range of steel applications. Since 2007, the three leading Duratomic grades, TP0500, TP1500 and TP2500, have been the worldwide benchmark when it comes to an exceptional combination of wear resistance
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