Industry News for all/

Communities with large numbers of residents who have only high school degrees or earn low salaries are at risk of losing many jobs to automation and offshoring, says a new report from Ball State University. “How Vulnerable Are American Communities to Automation, Trade and Urbanization?” also found that the rise of automation and offshoring could extend such job losses beyond the factory floor.

“I wish I knew then what I know now”. Who among us would disagree with that statement? Such is the case for so many things in life, and Lean is no different. As we all progress along our Lean journeys, we will sometimes pause and wonder why we didn’t see certain things as we do now. It’s important to remember that you can only make decisions based upon the data you have at the moment … so in other words, don’t beat yourself up because you only achieved “better” and not “best.” It is referred to as “continuous improvement” for that very reason – it’s a process, not a magic bullet, and it takes time to do right.

For a wide range of facilities that manufacture, process, blend, convey, repackage, generate or handle items that could be categorized as combustible dusts or particulate solids, new NFPA standards and even the first deadline to conduct a dust-hazard analysis are now on the books, adding to the responsibilities of owners and operators of such facilities.

The GROB Group and Open Mind are joining forces to offer a complimentary two-day technology seminar on August 1-2, 2017. Grob, a manufacturer of universal machining centers is partnering with Open Mind, a developer of CAM/CAD systems, to present innovative production solutions for aerospace and other industries at GROB’s U.S. headquarters and manufacturing facility in Bluffton, Ohio.

When was the last time you took a serious look at your supply chain? You may be surprised to learn that many of the advantages to offshoring have eroded in recent years.

Pinch grinding offers aggressive material-removal rates, excellent concentricity and low part runout when prepping cutting tool blanks.

In 2007 the KUKA Titan entered the Guinness Book of World Records as the largest and strongest robot in the world. A decade later a modified version of the behemoth has been given accuracy unprecedented for its size—better than 100µm (0.0039").

Industrial part cleaning equipment manufacturer Dürr Ecoclean uses virtual reality in training its global service staff to carry out maintenance support on its complex manipulators.

Shape Corp., a tier-one automotive and industrial component supplier, is partnering with the SME Education Foundation to expand its manufacturing education program for high school students. The Foundation, Shape Corp. and Grand Haven Area Public Schools will collaborate through SME's Partnership Response In Manufacturing Education (PRIME) initiative, to develop and launch an advanced manufacturing education program at Grand Haven (Mich.) High School beginning in the 2018 academic year.

On June 15, officials from the Jenoptik board of directors, the city of Rochester Hills, Mich., Oakland County and the state of Michigan, gathered at the company’s new facility in Rochester Hills to mark the grand opening. The building covers 100,000 sq. ft. on a 16-acre campus. Half of that acreage will be devoted to the production of laser cutting systems and automated gaging solutions for the automotive industry in North America.

An article at HR (as in Human Resources) Dive revisited the ongoing skills-gap issue, noting that "today's talent lacks the skills required to complete manufacturing tasks in a computerized world." Two experts—Mitch Free, chairman and CEO of ZYCI CNC Machining and founder of MFG.com, and Chris Hobbs, reliability solutions manager at Advanced Technology Services—make the case that certification programs offer "at least a partial solution" to the problem.

Contrary to public perception, U.S. manufacturing and logistics industries experienced dramatic growth over thepast generation, says a new report from Ball State University. U.S. manufacturing production grew 11 percent since the dot.com bust (2000-03) and the ensuing economic turbulence of the 2001 and 2007-09 recessions.

Coldwater (Ohio) Machine Co., an engineered solutions company that manufactures and integrates precision equipment and tools, has announced the expansion of it complex part machining capability with the addition of a DMG Mori NTX-2000 5-axis multitask machine to enhance its build-to-print and design-and-build services. The company is recognized for precision machining of workpieces with complex geometries in a variety of materials for customers in the aviation, automotive and energy industries.

Machine tool builder GF Machining Solutions LLC announced its new “learn and earn” apprenticeship program during the first day of the machine tool builder’s 2-day Solutions Days open house. The event, which took place June 6-7 at its Lincolnshire, Ill., headquarters, included technical presentations and equipment demonstrations.

According to MTD Micro Molding, nothing is more frustrating for micropart designers than to spend countless hours on a new drawing, only to get to the manufacturing phase and find out they need to make significant revisions or compromises. Their tooling department provides eight recommendations to help improve the manufacturability of your next micropart design.

In 2016, Pilatus Aircraft Ltd. installed new manufacturing systems for machining structural parts made of aluminum. To achieve the desired surface quality and precision during high-speed milling operations, the aircraft manufacturer continuously relies on the solutions provided by Haimer: a large selection of toolholders and the corresponding shrinking and balancing machines.

According to Frost & Sullivan’s Industrial Automation and Process Control team, cognitive technologies and artificial intelligence (AI) are "poised to transform all manufacturing sectors." Partnership, collaboration, and technology investment are crucial for growth opportunities in an era when "data is the new currency."

MBFZ toolcraft GmbH reports that 3D printing is developing at an increasingly rapid pace. While plastic parts can already be 3D printed on home printers, metal 3D printing remains in the hands of innovative industrial companies. Here, the transition has already been made from rapid prototyping to rapid manufacturing. Both the ability to produce titanium bone implants and the growing interest in the technology shown by politicians are clear indications that the manufacturing method is ready to be used for series production. To improve its additive manufacturing processes, toolcraft has invested in new laser melting machines from TRUMPF.

"There are some common mistakes people make when buying a new CNC machine that we see all too often," writes Okuma's Brian Kateley. "Sometimes they skip important steps in space planning that can really come back and bite them when installation day arrives. All of this can easily be avoided if you contact your distributor and request a 2D drawing so you can plan your installation correctly." Kateley's entire checklist is at the link below.

"Keeping manufacturing jobs from going overseas" is the top recommendation Americans give as the best way to create more jobs in the U.S. Many also suggest reducing government regulation, lowering taxes, creating more infrastructure work and improving education. These responses, from a May 3-7 Gallup poll, are generally similar to what Gallup found when it asked this open-ended question in 2009 and 2011 -- except education, which is mentioned more frequently this year than in the past.