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Articles January 1, 2016 Matthew Jaster
A 5-axis wireless, indexing tombstone
KME CNC developed a 5-axis tombstone 8 years ago for horizontal machining centers that allows milling on five or more sides of a workpiece and on four different platters in a single setup. Recently, the company unveiled a version that requires no wires, cables or any type of connection, making it easier to move parts in and out of a machine.
Articles January 1, 2016 Christopher Tate
Rise of multitasking
The drive to reduce setup times and operator intervention has led to the proliferation of multitask machines. Multitask machines range in price and complexity from lathes capable of driving rotating tools to large machining centers that can effectively perform the turning and milling operations needed to complete complex parts in one setup.
Articles January 1, 2016 William Leventon
A Machine Tool for Industry 4.0
Are visitors to a bearing manufacturing facility in Hoechstadt, Germany, getting an early glimpse of what Industry 4.0 looks like? That's the hope of Schaeffler Group, which owns the facility. The plant houses a machine tool meant to show how digitalization works—not in a laboratory, but in an actual manufacturing environment.
Articles January 1, 2016 Kip Hanson
Hold tight, and right
Your shop just bought its first 5-axis machining center. Now what? Not only are there new and more complex programming techniques to learn—never mind the mind-boggling variety of part processing options to contend with—there's also the pesky problem of how to grip workpieces. With the ability to tilt, rotate and position parts in ways never before possible, machining five sides of a workpiece in a single setup is a challenging but straightforward exercise—provided clearance between the workpiece, machine table and spindle head is maintained.
Articles January 1, 2016
Streamlining work flow
CHALLENGE: Reduce setup and cycle times while meeting customers' demands for high-quality parts. SOLUTION: Two horizontal machining centers. END USER: Reinhold Industries Ltd., (780) 434-8552, www.rilflo.com. SOLUTION PROVIDER: Methods Machine Tools Inc., (877) MMT-4CNC, www.methodsmachine.com.
Videos December 30, 2015
Angle Head Insights: BIG Kaiser
BIG Kaiser Precision Toolng Inc. provides a series of angle head demonstrations in this 3-minute report posted as a video sidebar to the "What's your angle?" feature article in the January 2016 issue of Cutting Tool Engineering magazine.
Videos December 29, 2015
LinX – The Evolution of the Linear Motor
Looking for a way to reduce grinding cycle times and improve cutting tool quality in order to satisfy customer requirements, Myles most recently invested in an ANCA MX7 Linear CNC tool grinder with linear motors. The LinX Linear Motor consists of a shaft containing magnets and a forcer containing wound copper coils. The symmetric design results in zero attractive forces between the forcer and shaft, greatly reducing the loading requirement on support bearings.
Videos December 29, 2015
Dot peening in a 3D world
With an amplitude of 16mm, the 3D stylus tip extends and retracts automatically as it follows the shape of various parts in this video from Gravotech Marking SAS. The 3D stylus is a very high amplitude stylus capable of following the relief of every part to be marked.
Videos December 29, 2015
Hand scraping
While many call hand scraping a lost art, Okuma begs to differ, the company report in a July 2013 video. "While it might be rare to find a craftsman skilled enough to hand scrape effectively, we never lost the art simply because we've always understood how critical hand scraping is to maintaining machining accuracy," according to the company's YouTube channel.
Products December 29, 2015
TM series tool storage
"TM" series tool storage magazine assemblies are electro-mechanically driven and easy to install. They do not require any pneumatics or hydraulics, and, as such, are extremely reliable, repetitive and low maintenance. The bi-directional magazines are available in three standard frame sizes with or without a linear slide and designed to accommodate CAT 30, 40 and 50, plus the equivalent range of BT, ISO and HSK style toolholders, offered with standard storage capacities of 12, 20 or 30 tools with other capacities being available upon request.
News December 16, 2015 Dennis Spaeth
GTI expands into North Carolina
GTI Spindle Technology, Manchester, N.H., recently announced plans to open a new state-of-the-art spindle repair facility in Raleigh, N.C., this month. The new 5,000-square-foot facility will provide full-service spindle rebuild and repair services. The new facility also will provide on-site predictive maintenance services, including vibration analysis routes for customers who want to ensure maximum uptime and reliability for their shops.
Articles December 1, 2015
Case Study: How a tool producer keeps its edge
Myles Tool Company, Sanborn, NY, since 1977 has specialized in producing standard and special carbide cutting tools for the aerospace, automotive and medical sectors. A one-stop shop for standard tools, regrinds, and special tools made to customer requirements, Myles has grown by investing in new machines and high quality equipment.
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