AH3225 Insert Grade

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
January 25, 2022
AH3225 Insert Grade Further Enhances Shoulder Milling Performances

Tungaloy’s square shoulder milling cutter series has been expanded with AH3225 insert grade designed to provide an excellent balance of wear and fracture resistance for superior performance in steel machining.

AH3225 consists of the latest nano multi-layer coating technology with three major properties with excellent coating substrate adhesion for a high level of wear and fracture resistance. Integrating a dedicated carbide substrate with excellent thermal property provides the grade with increased thermal shock resistance and hardness reducing thermal crack generation on the cutting edge. This prevents unpredictable insert failure, significantly extending tool life and reliability for steel machining.

A total of 28 new inserts have been added in this expansion to three lines of Tungaloy’s finest square shoulder milling cutters: Tung-Tri boasts smooth cutting and exceptionally tool stability, TungForce-Rec features unique V bottom inserts for maximum productivity, and DoForce-Tri with its double-sided inserts with six cutting edges provides best production economy.

Related Glossary Terms

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • hardness

    hardness

    Hardness is a measure of the resistance of a material to surface indentation or abrasion. There is no absolute scale for hardness. In order to express hardness quantitatively, each type of test has its own scale, which defines hardness. Indentation hardness obtained through static methods is measured by Brinell, Rockwell, Vickers and Knoop tests. Hardness without indentation is measured by a dynamic method, known as the Scleroscope test.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

Additional Products from Tungaloy-NTK America, Inc.

DrillMeister features simple and swift drill head indexing due to its self-clamping system. Tool replacement is easy: just replace the drill head. There is no need to remove the entire drill body from the toolholder and re-adjust the tool overhang, thus reducing a large amount of tool change time.

Tungaloy Corp. added threading inserts with sharp cutting edges to its TetraMini-Cut insert series, which allows undercutting and finishing of a flange wall. Complemented by the new PVD grade, SH725, TetraMini-Cut’s new threading insert features sharp cutting edges, making it suitable for cutting…

Tungaloy Corp. further expands its indexable-insert gundrill line, DeepTriDrill, with options down to a diameter range of 14-15.9 mm. Deep-hole drilling is a challenging operation and often creates a bottleneck in holemaking shops around the globe.

Tungaloy Corp. has expanded the TungTurn-Jet line, the turning tool system with high-pressure coolant capability. Until now, coolant was simply applied by flooding the cutting area, which can cause chips generated during machining to interfere with the coolant flow, preventing it from reaching the…

Tungaloy America Inc. offers the DuoJustCut parting tool for Swiss-style lathes. The clamping system rigidly clamps inserts, and the optimized overhang length delivers stable and productive machining, according to the company.

Tungaloy Corp. offers MillQuadFeed, a new high-feed milling cutter. With a depth of cut up to 0.098” (2.5mm) and a feed rate up to 0.078” (2.0mm) per tooth, MillQuadFeed accomplishes astounding metal-removal rates in rough milling operation, according to the company.

DoTriple-Mill is Tungaloy’s latest facemilling cutter, featuring an innovative dovetail clamping system that will reportedly dramatically reduce insert lift up and excessive shear force imposed on the screws during heavy-duty milling. Compared with the last generation of facemilling platforms,…

Tungaloy Corp. offers TungForce-Rec, the indexable miniature shoulder milling cutter. The TungForce-Rec insert has a unique V-shaped bottom to enhance the insert’s resistance to centrifugal force, assuring reliability and high productivity during high-speed machining, according to the company.

DoTwistBall from Tungaloy America is an ideal tool for die and mold, as well as general engineering. Combined with a rigid clamping mechanism, the insert’s unique twisted shape improves chip evacuation for stable machining and long tool life in roughing operations.

Tungaloy Corp. introduces TungTri-Shred, a new shoulder milling cutter for highly productive machining. With today’s dramatic growth in the performance of machine tools, high-speed machining is often the first choice for manufacturers.

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