AH3225 Insert Grade

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
January 25, 2022
AH3225 Insert Grade Further Enhances Shoulder Milling Performances

Tungaloy’s square shoulder milling cutter series has been expanded with AH3225 insert grade designed to provide an excellent balance of wear and fracture resistance for superior performance in steel machining.

AH3225 consists of the latest nano multi-layer coating technology with three major properties with excellent coating substrate adhesion for a high level of wear and fracture resistance. Integrating a dedicated carbide substrate with excellent thermal property provides the grade with increased thermal shock resistance and hardness reducing thermal crack generation on the cutting edge. This prevents unpredictable insert failure, significantly extending tool life and reliability for steel machining.

A total of 28 new inserts have been added in this expansion to three lines of Tungaloy’s finest square shoulder milling cutters: Tung-Tri boasts smooth cutting and exceptionally tool stability, TungForce-Rec features unique V bottom inserts for maximum productivity, and DoForce-Tri with its double-sided inserts with six cutting edges provides best production economy.

Related Glossary Terms

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • hardness

    hardness

    Hardness is a measure of the resistance of a material to surface indentation or abrasion. There is no absolute scale for hardness. In order to express hardness quantitatively, each type of test has its own scale, which defines hardness. Indentation hardness obtained through static methods is measured by Brinell, Rockwell, Vickers and Knoop tests. Hardness without indentation is measured by a dynamic method, known as the Scleroscope test.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

Additional Products from Tungaloy-NTK America, Inc.

TungMeister is designed to reduce a significant amount of tool changeover time through the ability to replace used heads instead of an entire tool. Since it takes no more than one minute for tool exchange, setup time can significantly be reduced to as short as one tenth of the time it would…

DeepTri-Drill is designed to provide productivity and application security for drilling deep holes on standard machining centers and CNC boring machines, while ensuring easy tool management by eliminating the need for regrinding. The insert features chip splitters that allows effective chip…

MillQuadFeed is a new generation of high feed milling cutters, offering two options of insert geometries that cover various high feed milling application needs. Versatile ZER geometry generates light cutting load at great depths of cut, enabling increased cutting depths and reduced number of…

DrillMeister incorporates a unique self-locking interface that enables simple and secure drill head exchange. Since drill heads can be replaced without having to remove the drill body from the spindle tool setup time can significantly be reduced, eliminating presetting, offset, and touch off of the…

This expansion includes two new TCL18 inserts with 1.75 mm and 2.5 mm thicknesses, expanding the existing line of 1.5 mm, 2.0 mm, and 3.0 mm inserts. The inserts are available in grade AH7025, a nano-multilayer PVD coating with high-aluminum content that provides hardness and adhesion to the grade…

TungForce-Feed features a large rake angle and positive inclination angle on the cutting edge that provide excellent chip control while reducing spindle loads and energy consumption. This allows a higher feed rate or greater depth of cut to be applied for improved efficiency and, by working in…

Setting the tool to the correct center height is one of the important factors to achieve the right dimension tolerances and surface integrity of the component. The new setting device enables easy, systematic, and accurate settings of tool center height. Its serrated interface with a magnetic…

The latest additions include inserts with 0.8 mm (.032″) nose radius in versatile AH725 grade. 0.8 mm nose radius will provide the cutting edge with strength, preventing edge fracture for predictable tool life. In addition, AH725 enhances the insert’s wear resistance during machining of various…

FH3125 is a new grade specifically developed to enhance the guide pad’s wear resistance in machining various materials. The dedicated carbide substrate of the grade is designed to reduce guide pad breakage, providing long and predictable tool life in deep hole processes. The corners of both ends of…

BXA10 incorporates a crater-wear-resistant PcBN substrate and the latest multilayer PVD coating for edge toughness, enhancing the grade’s wear and fracture resistance. The latest development will provide improved productivity, tool life, and surface integrity in continuous to light interrupted cuts…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…