AM Type Insert

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
September 03, 2024
AM Type Insert

Tungaloy Corporation (President: Satoshi Kinoshita, Headquarters: Iwaki City, Fukushima Prefecture) announces the addition of the "AM Type" insert for non-ferrous metal machining to its center blade multi-functional cutter "DoMultiRec".

Overview

"DoMultiRec" is a multi-functional milling cutter with a center cutting edge capable of a wide range of operations, from drilling and shoulder milling to pocket / cavity milling. By optimizing the arrangement of the inserts, the front cutting edge becomes almost flat, achieving a high flatness on the bottom during drilling, making it ideal for counterboring operations. Additionally, the inserts can be used for both center and peripheral cutting edges, with two cutting edges for center cutting and two for peripheral cutting, allowing a total of four corners per insert, making it highly economical.

The new "AM Type" insert is designed for non-ferrous metal machining, featuring a sharp cutting edge achieved through ground peripheral surface and polished rake face to a mirror-like finish. This design reduces built-up edge during machining and ensures a high-quality, glossy surface finish. The insert grade "KS05F" is a fine-grained carbide that balances wear resistance and chipping resistance, providing exceptional reliability and stable performance across a wide range of applications.

The addition of the "AM Type" insert to the "DoMultiRec" series will greatly contribute to tool consolidation and productivity improvement for a wider range of industries.

Related Glossary Terms

  • built-up edge ( BUE)

    built-up edge ( BUE)

    1. Permanently damaging a metal by heating to cause either incipient melting or intergranular oxidation. 2. In grinding, getting the workpiece hot enough to cause discoloration or to change the microstructure by tempering or hardening.

  • counterboring

    counterboring

    Enlarging one end of a drilled hole. The enlarged hole, which is concentric with the original hole, is flat on the bottom. Counterboring is used primarily to set bolt heads and nuts below the workpiece surface.

  • flat ( screw flat)

    flat ( screw flat)

    Flat surface machined into the shank of a cutting tool for enhanced holding of the tool.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Tungaloy-NTK America, Inc.

The QC10 series offers an extensive selection of modular heads for applications including forward turning, back turning, grooving, parting, and thread turning. All modular heads have an internal coolant channel designed to deliver high pressure coolant precisely where it is needed, close to the…

DX200 directly binds the diamond particles without using binder materials. This allows the grade to have an extremely pure cutting edge, making it an extremely effective tool for machining application-specific components that demand high levels of material purity, such as metal medical implants and…

Providing exceptional reliability and increased tool life in steel, the new AH3225 insert grade consists of a unique nano-multilayer coating featuring three distinctive characteristics for improved resistance to built-up edge, wear, and delamination, combined with a dedicated tough carbide…

TCB now offers AH6225 grade inserts. This latest physical vapor deposition (PVD) coated grade features a high-hardness titanium-rich PVD coating, combined with a tough dedicated carbide substrate. Extremely reliable and versatile insert grade, AH6225 allows TCB to efficiently cut bores in all…

DrillForceMeister incorporates a unique head-shank coupling interface that provides exceptional reliability when drilling relatively large diameter holes from 20 millimeters to 41 millimeters. When clamped, the drill head interlocks with the shank at larger contact areas, promoting high hole…

The CBN-tipped mini boring bars feature BX310 uncoated CBN grade that increases the grade’s wear resistance when used at low to medium cutting speeds, making it perfect for machining small bores from as small as 2.8 millimeter (.110 inch) diameter of hardened steel parts.

The QC16 line offers toolholders with 16x16 mm square shanks and the matching modular cutting heads. The new line features an enhanced coupling that is capable of sustaining high cutting edge repeatability and tool rigidity when used for applications generating greater cutting loads that…

DoMultiRec multifunctional milling cutter with center cutting capability enables a single tool to perform multiple milling operations, including shouldering, pocketing, and drilling. The DoMultiRec inserts to ensure strong and sharp cutting edges during various milling and drilling operations.

A PVD-coated cemented carbide grade, AH8015 features an extremely hard high-aluminum content multilayer coating that is combined with a tough dedicated carbide substrate. The grade provides the insert with a well-balanced wear and chipping resistance.

Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.

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