B21*SGL Solid-Carbide Drill

September 18, 2019
B21*SGL Solid-Carbide Drill

Kennametal introduced another high-performance cutting tool, the B21*SGL solid-carbide drill with through-coolant. Designed for stainless steel, nickel and cobalt-based alloys, the B21*SGL with patented point geometry and monolayer PVD AlTiN coating, delivers improved productivity and longer tool life for aerospace and energy applications requiring predictable, high-production drilling.

“In customer tests, the B21*SGL consistently outperforms competing drills, producing more holes in less time, with improved hole straightness and surface quality. The new design virtually eliminates the risk of chipping and flaking that lead to drill failure. And thanks to a unique point gash, it offers the lowest thrust level on the market, enabling productive drilling even in delicate workpiece geometries”, said Frank Martin, product manager, solid-carbide drills.

One of the problems with these materials is their tendency to stick to the cutting tool, leading to built-up edge and corner chipping. The B21*SGL’s proprietary gash geometry, polished cutting edge, negative rake corner margin and “chip-friendly” flute design mitigates these effects, while encouraging chip evacuation and reducing cutting forces. Add to that Kennametal’s extremely wear-resistant, high aluminum content KCMS15 grade and you have a drill that not only makes more holes per tool but does so quickly and predictably.

“A number of our customers have seen tool life improve by two to six times in a variety of challenging materials, even after increasing feed rates by up to 50% in some cases,” Martin said.

Holemaking is a critical machining process, especially so for those producing turbines. Because the drilling operation typically comes near the end of the production cycle, when workpieces are at maximum value, a broken drill can damage or even destroy components worth tens of thousands of dollars.

“This new solid-carbide drill will bring incredible value to anyone needing to drill large numbers of holes in Inconel, titanium, PH-series stainless steels, and other heat-resistant superalloys. Especially relevant to aerospace manufacturers, given the tremendous pressure to ramp up production of the LEAP aircraft engine program,” said Matthieu Guillon, key account manager, aerospace.

Related Glossary Terms

  • alloys

    alloys

    Substances having metallic properties and being composed of two or more chemical elements of which at least one is a metal.

  • built-up edge ( BUE)

    built-up edge ( BUE)

    1. Permanently damaging a metal by heating to cause either incipient melting or intergranular oxidation. 2. In grinding, getting the workpiece hot enough to cause discoloration or to change the microstructure by tempering or hardening.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

  • stainless steels

    stainless steels

    Stainless steels possess high strength, heat resistance, excellent workability and erosion resistance. Four general classes have been developed to cover a range of mechanical and physical properties for particular applications. The four classes are: the austenitic types of the chromium-nickel-manganese 200 series and the chromium-nickel 300 series; the martensitic types of the chromium, hardenable 400 series; the chromium, nonhardenable 400-series ferritic types; and the precipitation-hardening type of chromium-nickel alloys with additional elements that are hardenable by solution treating and aging.

  • superalloys

    superalloys

    Tough, difficult-to-machine alloys; includes Hastelloy, Inconel and Monel. Many are nickel-base metals.

Additional Products from Kennametal Inc.

The new KenFeed 2X milling solution from Kennametal is the latest development in high-feed for light to heavy end milling operations.

Kennametal Inc. introduces a new line of innovative, expandable, high performance reamers. RMB-E monobloc and RHM-E modular reamers are accurate, easy-to-use, expansion tools.

The simple but effective KSEM PLUS modular system from Kennametal Inc. that combines the benefits of the KSEM modular drill (high feeds and length-to-diameter [L/D] ratios) with the benefits of an indexable drill (high speeds and low consumable costs) is for drilling large diameter applications.

As the latest complement to the Mill 1 platform for finishing operations, Mill 1-7 is Kennametal's solution for finishing in small diameter milling.

KM4X from Kennametal represents the next generation of KM.

New Beyond grades from Kennametal are delivering higher productivity for turning tough alloys, both in higher speeds and feeds (faster turnaround time) and longer tool life (more parts per tool).

Kennametal is introducing the new BeyondTM KCPM20 grade indexable milling insert, specially engineered for high-speed dry machining in light to medium milling of steel and stainless steel parts under stable conditions.

Kennametal is introducing its next-generation spindle connection, KM4X.

With years of experience providing custom cutting tool solutions to aerospace and other composites users, Kennametal is now introducing a line of Beyond solid-carbide KCN05 routers specifically engineered for successfully machining CFRP.

Kennametal is introducing new high-performance HSS-E-PM (powder metal) Beyond taps for large-diameter tapping.

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