Beyond Blast through-coolant insert tech said to improve reliability

January 01, 2011
Beyond Blast tools channel coolant through insert

Kennametal Inc.'s Beyond Blast tools channel coolant through the insert at the interface of the cutter and insert. Coolant pressure remains adjustable, but because the coolant is delivered through the insert, coolant delivery is reportedly more reliable and controlled, significantly reducing temperatures at the point of the cut. Tools are available for turning and milling.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Kennametal Inc.

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New Beyond MR (medium roughing) inserts from Kennametal a synergy of geometry and grade, with smooth cutting action and higher wear resistance among the results.

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With its new Beyond grade of fine-grain carbide and unique point geometry, the new HPS solid-carbide drill from Kennametal is reportedly achieving excellent metal-removal rates and long tool life, making it an ideal tool for holemaking in aluminum.

New stack drill from Kennametal for aerospace composite/titanium stacks can operate with through-coolant or without for superior chip evacuation.

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Tool selection, tool configuration, and the best applicable tooling advice based on the customer's part and process requirements are all at the touch of a few mouse clicks in Kennametal's revolutionary NOVO.

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