BLAXX M3024 Heptagon Milling Cutter

January 27, 2016

Walter has unveiled the Walter BLAXX M3024 heptagon milling cutter, the latest entry in its line of high-productivity milling tools. The M3024, in diameters from 1.5" to 6.0" (40mm to 160mm) boasts the line's trademark wear-protected black tool body, plus indexable inserts with 14 cutting edges, which reduces tooling costs. 

For increased productivity the inserts are formed of Walter’s advanced cutting tool material, Tiger·tecSilver. Tiger-tec Silver is available in two CVD coated grades (WKP25S, WKP35S) for the machining of steel and cast iron, and three PVD coated grades (WSM35S, WKK25S and WSP45S) for the machining of steel, stainless steel, cast iron and difficult to cut materials. 

Further, the inserts are secured by Torx Plus screws, adding an extra level of stability, and thus process reliability. In addition, a screw-secured solid carbide shim provides optimal support and high feed per tooth, plus optimal contact in the pocket. 

Along with a higher level of reliability and lower tooling costs, the new Walter BLAXX M3024 heptagon milling cutter boasts a high metal-removal rate, even on low-performance machines, thanks to its positive cutting action. The M3024 comes in three geometries: The F27, the F57 and the F67, which optimize stability, universal application, and easy cutting action, respectively.

Related Glossary Terms

  • chemical vapor deposition ( CVD)

    chemical vapor deposition ( CVD)

    High-temperature (1,000° C or higher), atmosphere-controlled process in which a chemical reaction is induced for the purpose of depositing a coating 2µm to 12µm thick on a tool’s surface. See coated tools; PVD, physical vapor deposition.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • metal-removal rate

    metal-removal rate

    Rate at which metal is removed from an unfinished part, measured in cubic inches or cubic centimeters per minute.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

Additional Products from Walter USA LLC

Walter has introduced single-sided indexable inserts with new HU5 geometry. These HU5 inserts can dramatically boost productivity particularly in rough machining of stainless steels and heat-resistant superalloys and secondarily in steel. They are typically used in machining AISI 316 material,…

Walter has expanded its productive and cost-effective Walter Perform lineup of TC115/TC216 taps with an array of new sizes, giving these highly flexible taps an even wider range of application in a variety of materials. They provide an excellent means of cost savings, especially with small and…

Walter has introduced the M4130, a shoulder milling cutter that reduces costs through its ability to use Walter’s universal M4000 system inserts in a variety of different applications. It’s soft cutting action makes the M4130 shoulder milling cutter ideal for roughing operations involving steel,…

The M2028/M2029 octagon facemilling cutters from Walter delivers high feed rates and lower tooling costs for a wide variety of roughing and finishing applications, thanks in large measure to their stable, negative, double-sided inserts that feature 16 cutting edges.

Walter has released the TC620 Supreme thread milling cutter, enabling threading that combines maximum productivity with superior process reliability. Its multiple-row concept with its lower cutting forces not only reduces machine time and wear, but also improves process reliability and handling,…

The DC160 X∙treme Evo Advance solid-carbide universal drill from Walter, features exceptional positioning accuracy. This is achieved with its innovative new thinner web at the point; rapid guidance in the hole due to the advanced positioning of the margins; and high productivity in many different…

Walter has expanded its cost-effective, flexible M4000 milling cutter system with the addition of the new M4791 routing cutter. Capable of plunging in solid material and producing a true flat bottom, the new routing cutters have an application in both lathes and machining centers.

Walter has introduced the Walter BLAXX F5055, a slitting cutter with excellent process reliability, accuracy and tool life. It teams the extremely robust and precise construction of Walter BLAXX with the Walter Cut SX system of inserts.

Walter has introduced the MC319/MC320 Advance Line of solid-carbide milling cutters that have been specially engineered for roughing. The Advance lineup is one of the three categories to Walter milling tools.

Walter has introduced the D4120, an indexable insert drill, (with up to 5 x Dc) that combines superior performance, enhanced precision and cost-effectiveness due to Walter’s technological advancements.

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…