Coated T-CBN Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
April 17, 2019
Coated T-CBN Inserts

Tungaloy adds a substantial number of new geometries and shapes to its BXA20 line, a successful grade of coated T-CBN inserts, designed to deliver efficient solutions to hard turning operations.

The BXA20 insert boasts a nano-multilayered PVD coating which is twice as thick as conventional grades and coated on a dedicated PCBN substrate with enhanced toughness. This adds both wear and fracture resistance to the grade, promising long and predictable tool life in continuous to interrupted cuts of hardened parts.

Twenty two items are being added in this expansion, including inserts with wiper geometries and WavyJoint technology, to address a broader range of hard part turning needs.

Related Glossary Terms

  • hard turning

    hard turning

    Single-point cutting of a workpiece that has a hardness value higher than 45 HRC.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • polycrystalline cubic boron nitride ( PCBN)

    polycrystalline cubic boron nitride ( PCBN)

    Cutting tool material consisting of polycrystalline cubic boron nitride with a metallic or ceramic binder. PCBN is available either as a tip brazed to a carbide insert carrier or as a solid insert. Primarily used for cutting hardened ferrous alloys.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy expands its SolidMeister, a family of solid endmills, to include FeedMeister solid-ceramic endmills. Solid endmill applications are expanding as components are becoming more complex and miniaturized using diverse, difficult-to-cut materials such as heat-resistant superalloys.

Tungaloy is introducing the WavyJoint PCBN inserts, an innovative PCBN brazing technology for higher productivity in hard turning operations.

Tungaloy is expanding its TFE series, a long-running range of facemilling cutters for finishing applications, to incorporate bodies with insert adjustable pockets, achieving near zero axial runout for superior surface finishing results.

Tungaloy Corp. is adding an economical and multifunctional chamfer cutter series to its TungQuad family, allowing multiple types of chamfering operations to be completed with only one cutter.

Tungaloy is enhancing TetraMini-Cut, one of the best of its grooving tool family, by adding a substantial number of new items to its TCG18 insert lines.

Tungaloy is expanding its insert line for TungSix-Drill, the head-changeable drill, to include grade AH3135. TungSix-Drill is an indexable insert drill that incorporates double-sided, triangular inserts with six effective cutting edges.

Tungaloy Corp. is continuously expanding its TungMeister changeable-head endmill system. The latest addition involves a new line of modular heads for the TungForce-Rec indexable miniature shoulder milling cutter series.

Tungaloy Corp. is broadening its TetraMini-Cut series grooving tool range for Swiss-type machines to include new insert lines, extending its grooving benefits with CNC lathes and turning centers. TetraMini-Cut features a compact four cornered insert that is securely clamped in an innovatively…

Tungaloy Corp. is continuously expanding its DoFeed series. The latest addition includes inserts in grade AH8015.

Tungaloy Corp. is expanding its DoTriple-Mill series to include pressed-to-size inserts in Class M dimensional tolerance, to further strengthen its position in the facemilling market. DoTriple-Mill is Tungaloy’s latest facemill series, in which any set of square, octagonal or round inserts can be…

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