Coated T-CBN Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
April 17, 2019
Coated T-CBN Inserts

Tungaloy adds a substantial number of new geometries and shapes to its BXA20 line, a successful grade of coated T-CBN inserts, designed to deliver efficient solutions to hard turning operations.

The BXA20 insert boasts a nano-multilayered PVD coating which is twice as thick as conventional grades and coated on a dedicated PCBN substrate with enhanced toughness. This adds both wear and fracture resistance to the grade, promising long and predictable tool life in continuous to interrupted cuts of hardened parts.

Twenty two items are being added in this expansion, including inserts with wiper geometries and WavyJoint technology, to address a broader range of hard part turning needs.

Related Glossary Terms

  • hard turning

    hard turning

    Single-point cutting of a workpiece that has a hardness value higher than 45 HRC.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • polycrystalline cubic boron nitride ( PCBN)

    polycrystalline cubic boron nitride ( PCBN)

    Cutting tool material consisting of polycrystalline cubic boron nitride with a metallic or ceramic binder. PCBN is available either as a tip brazed to a carbide insert carrier or as a solid insert. Primarily used for cutting hardened ferrous alloys.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Tungaloy-NTK America, Inc.

DoMini-Mill is a copy mill developed for semifinishing operations, featuring Tungaloy’s latest H-class insert. The economical six-cornered insert with dovetail clamp technology has a double-sided geometry, yet positive flanks, providing sharpness and high cutting edge strength simultaneously.

DoForce-Tri from Tungaloy America accepts a double-sided insert with six cutting edges. Three types of inserts are available to meet the needs of many different jobs: a standard wiper insert with an MJ chipbreaker on true 90-degree cutting edges or with an NMJ chipbreaker on serrated cutting edges…

Tungaloy Corp. announces the expansion of DrillMeister, a head-changeable drill series. The drill body line is now expanded to L/D=12 in addition to the existing L/D=8 range.

Tungaloy Corp. announces the expansion for EasyMultiCut: the EGP-CHP blade and the CTBU-CHP block, both of which respectively have a coolant hole for high-pressure internal coolant supply. EasyMultiCut is the multi-functional tool series for grooving, featuring a unique self-clamping insert that…

Tungaloy Corp. announces the expansion for EasyMultiCut, the multi-functional tool series for grooving: the ETFR-CHP toolholder for face grooving with a coolant hole for high-pressure internal coolant supply. EasyMultiCut features a unique self-clamping insert that provides high tool rigidity.

Tungaloy Corp. announces the expansion of TetraForceCut, the grooving tool series with four-cornered inserts: the STCR/L-CHP toolholder with a coolant hole for high-pressure internal coolant supply. (Max. 2,000 psi.) The new STCR/L-CHP toolholder delivers ample coolant to the optimal position of…

Tungaloy Corp. is launching the BXA20 series, a new coated PCBN grade for machining hardened steel. BXA20 delivers predictable and long tool life in a range of applications from roughing to finishing, including descaling of case hardened steel, which usually requires a large stock to be removed.

Tungaloy Corp. announces the expansion of DrillForce-Meister, the series of interchangeable-tip drills. DrillForce-Meister is a tool series for large-diameter holemaking (drill diameters from 26.0 to 41.0 mm) that features two effective cutting edges for high speed and high productivity.

NTK Cutting Tools offers a line of high-feed cutters (HFC) for milling aluminum. This series maximizes teeth/cutter, from seven teeth on the 50mm-dia. cutter to 22 teeth on a 125mm-dia. cutter, to reduce production time.

NTK’s new 3D molded chipbreakers are enhanced to achieve optimal chip control on the company’s Swiss tooling. They include: CTP–CX for cutoff operations, GTMH-GX for grooving or side turning, and TBP/TBPA-BM for “single-pass, back-turning” operations.

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