DB131/DB133 Micro Carbide Drills

January 17, 2023
DB131/DB133 Supreme Solid Carbide Micro Drills Come With Internal and External Coolant Capability

Walter has expanded its solid carbide micro drill line with the addition of the DB131 Supreme micro pilot drill sizes and extended the DB133 Supreme micro drill offering to deep drills up to 30 x Dc. These new drills are critical to achieving maximum process reliability combined with minimal dimensional variations and extended tool life in steel, cast iron, nonferrous, super alloys, hard materials and other materials (ISO P, K, N, S, H and O). Stainless steel (ISO M) is added to the list with internal coolant capability.

The use of Walter grades WJ30EL and WJ30ER ensures that the drills provide superior wear resistance. In addition, excellent surface finishes are due to the optimal cutting-edge preparation on the drill.

A new type of flute design reliably evacuates chips, even with the tinniest drills. This capability ensures that hole depths up to 30 × Dc can be easily achieved with the DB133 Supreme micro drill with its 140° point angle. The DB131 Supreme micro pilot drill features a 150° point angle. Emulsion, oil or minimum quantity lubrication (MQL) can all be used as a coolant with these drills.

The new DB133 drills without internal coolant are available in a diameter range from 0.020-0.116 in. (0.5-2.95 mm). The diameter range for the micro drills with internal coolant is 0.028-0.116 in. (0.7-2.95 mm). Length to diameter ratios (L/D) of 5, 8, 12, 16, 20, 25 and 30 × Dc are standard for micro drills with internal coolant and 5 and 8 × Dc without internal coolant. This new drill design is effective for applications in the medical, watchmaking, general mechanical engineering, mold and die making, energy and automotive industries.

The Walter lineup of products consists of three categories to tools. Supreme tools indicate the highest level of technology and performance available. Advance tools indicate product efficiently balanced between price and performance and Perform tools are products that provide an economical solution with focused importance on price ideal for small batch volume jobs.

Related Glossary Terms

  • alloys

    alloys

    Substances having metallic properties and being composed of two or more chemical elements of which at least one is a metal.

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • emulsion

    emulsion

    Suspension of one liquid in another, such as oil in water.

  • point angle

    point angle

    Included angle at the point of a twist drill or similar tool; for general-purpose tools, the point angle is typically 118°.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Walter USA LLC

The PCD inserts impart the finest surface finishes while shoulder, face and slot milling. The tools enable precise machining with reduced cutting forces and minimal vibration tendencies. They have a low cost because of their extremely long tool life as a result of the cutting edge being made of the…

WBH20C WL25 indexable inserts are full-radius copy turning inserts with Walter Lock positive engagement. The WL positive engagement provides maximum stability and precision for reliable machining of contours. With pocket support right under the cutting edge, and exceptional ability to prevent…

The MD344 Supreme and the MD340 Supreme three-flute versions both feature a 38° helix, while the MD340 Supreme four-flute has a 39°/41° variable helix, the MD340 five-flute version features a differential or unequal pitch.

To cover the widest possible range of applications, Walter offers the MP6 geometry in CCMT, DCMT, TCMT and VBMT basic shapes. Its short protective chamfer, which is characteristic of roughing inserts, ensures a high strength of cutting edge, even in challenging conditions, for example when…

TC388 Supreme (50–58 RC) and TC389 Supreme (55–65 RC) feature new patent-pending cutting geometries that fully shear off the root of the chip when reversing, thus torque peaks are minimized. This prevents fractures, prolongs the tool life, and increases process reliability. Furthermore, the new…

The 180°-point angle makes the DC118 Supreme ideal for plunging into inclined or round surfaces because the drill is guided quickly on the margins and centered accurately. At the same time, burr formation remains extremely low. The protective corner chamfer on the cutting edges protects against…

These WXN15 grade coated inserts are all introduced with a highly positive shaped geometry, which is particularly effective in machining ISO N materials. When used in advanced cutter bodies like the new Xtra·tec® XT M5468 button insert milling cutter, with G88 geometry, this also increases…

The system handles axial grooves from dia. 2.362-in (60 mm), cutting depths up to 1.299-in (33 mm), with insert width of 0.197-in (5 mm). The new system delivers maximum productivity and cutting parameters due to optimal cooling, strength and controlled chip breaking, along with high cost-…

The TC620 Supreme thread milling cutters utilize patent-pending Walter DeVibe technology with an anti-vibration land to effectively suppress vibrations and allow higher cutting parameters, while contributing to other TC620 Supreme advantages like a high level of process reliability and easy…

The drills are coolant-through, straight flute (G-drills), with emulsion or oil and coolant pressure of 145-580 PSI (10-40 bar). They are offered in cylindrical shank configuration and have a 120° point angle with tolerance of m7. They are also offered in L/D ratio of 5 x Dc as standard, with…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…