ECO Inserts

February 01, 2014

Iscar Metals is introducing new small-sized cost saving inserts. In many turning applications, machinists tend to use larger inserts than are actually required for the machining parameters being applied. To fill the need, Iscar is introducing a wide range of ISOTURN small sized inserts, which provide an economical advantage regarding cost per cutting edge. The new inserts are available in a wide range of geometries, corner radii, new chipformers and the most advanced SUMO TEC carbide grades. The available geometries are WNMG 33.., WNMX 34.., CNMG 33.., CNMX 34.., SNMG 33.., DNMG 33.., TNMG 33.. and TNMX 34... These inserts are generally thicker than the standard inserts of the same sizes, thus providing higher durability and they can run at feed rates similar to the larger inserts.

The 3/8" inscribed circle ECO inserts can cover about 75 percent of turning applications, as the most popular D.O.C. range is between .03" to .120" Therefore, small sized inserts can handle this machining range with reduced costs, when compared to the ½" inscribed circle larger inserts being widely used in such applications. When .120" to .200" D.O.C. is required, the ½" inscribed circle insert size can be used.

Iscar is adding the small sized HELITURN LD inserts in WNMX, CNMX and TNMX geometries. These inserts, like their larger counterparts, have high positive radial helical cutting edges and positive rake angles, which is a combination that substantially reduces cutting forces and thus enables machining at higher cutting loads.

As the ISO turning applications are used extensively in the metal cutting industry, the new inserts and tools can be used to focus on the applications where large inserts are unnecessarily used instead of using smaller, more economical inserts which can do the same job successfully.

Related Glossary Terms

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • inscribed circle ( IC)

    inscribed circle ( IC)

    Imaginary circle that touches all sides of an insert. Used to establish size. Measurements are in fractions of an inch and describe the diameter of the circle.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Iscar USA

ISCAR's new perpendicular toolholder makes it easier to fit PENTACUT 24 grooving and parting tools into overcrowded turrets in high-volume turning operations.

A complete line of standard tools for High Pressure Coolant (HPC) turning from Iscar Metals Inc. puts more efficient turning of titanium, Inconel, and stainless steel within easy reach of any shop. Previously, HPC tooling was available only as a special.

ISCAR TIGERV heavy-duty grooving inserts with a new chipformer design, ensure better tool security, chip control and ejection in difficult grooving operations on carbon and high-alloy steel even at slow speeds.

A new family of innovative turning tools from ISCAR raises the threshold for process security in difficult railroad-wheel reconditioning work.

ISCAR has fine-tuned its workhorse GROOVE TURN cubic boron nitride (CBN) formulation to materially improve rough and finish grooving on hard ferrous materials under a wider range of conditions.

ISCAR has launched a line of improved CUT-GRIP grooving inserts for ID grooving that features the N-type chipformer that has proven so effective in OD turning of problematic metals.

A major expansion of the ISCAR HELIDO 845-13 mill family brings the efficiency and economy of these popular tools to a wider size and application range.

To meet the growing demand from the energy/powergen sector, ISCAR has launched a line of extra-strength standard grooving tools for more efficient and secure machining of T and L slots so common in turbomachinery.

A new high-feed milling cutter extends the benefits of ISCAR's HELITANG UPFEED tangential milling cutters to ramping work as well.

ISCAR has expanded its popular line of HELIDO ROUND H400 fine-pitch mills to improve profile machining and ramping over a wider range of applications.

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