Expanded Line of Titex X-treme DM Microdrills

February 01, 2014
Expanded Line of Titex X-treme DM Microdrills

In response to increased industry demands for precision, Walter USA LLC has expanded its high-performance line of Titex X-treme DM micro drills with the addition of products in the 16xD and 30xD drilling depth ranges. In addition, diameters of 2 to 2.95mm are now available for all drilling depths in these product ranges. Formerly the 2mm diameter was available only in sizes smaller than 25xD.

Whether automotive, aerospace, die and mold, or general metalworking, industries increasingly require a multitude of drilled holes with diameters smaller than 3mm. Sometimes drilling depths of up to and over 30xD are required. Typical applications include drilled holes for lubrication, cooling, venting, and nozzle bores.

Walter has reportedly succeeded in bringing the superior performance of its Titex X-treme DM family into the micro drill range due to a series of features that are typically not found in small diameter drills. First, these new Walter micro drills have internal cooling, just like the larger members of the X-treme family. Furthermore, their optimized point geometry with special cutting edge preparation and precisely dimensioned flute geometry ensure superior chip formation and, therefore, very high process reliability. The polished surface of the flutes also supports excellent chip evacuation.

The X-treme DM micro drills have a wide field of application, including the P, K, M and N ISO material groups. Importantly, the new DM micro drills allow the drilling process to take place without pecking. Pecking would cause additional load change and make the process unsafe.

Related Glossary Terms

  • edge preparation

    edge preparation

    Conditioning of the cutting edge, such as a honing or chamfering, to make it stronger and less susceptible to chipping. A chamfer is a bevel on the tool’s cutting edge; the angle is measured from the cutting face downward and generally varies from 25° to 45°. Honing is the process of rounding or blunting the cutting edge with abrasives, either manually or mechanically.

  • flutes

    flutes

    Grooves and spaces in the body of a tool that permit chip removal from, and cutting-fluid application to, the point of cut.

  • metalworking

    metalworking

    Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.

Additional Products from Walter USA LLC

Walter has introduced a reduced weight version of its Walter Precision<sup>MEDIUM</sup> B4031.C with the Walter Capto modular toolholding interface.

Walter USA LLC hasenhanced its versatile family of Xtra-tec Insert Drills with the addition of the Walter Capto clamping system and indexable inserts with Tiger-tec Silver cutting tool material.

Walter has extended its range of pilot drills with addition of the X&middot;treme Pilot 180.

Walter has introduced the Walter Prototyp Supreme TC610 and TC611 solid-carbide thread mills, high performance tools that deliver significant increases in thread quality, milling productivity and process reliability while boosting tool life.

Walter has introduced two new indexable insert cartridges for the Walter F2010 facemill.

The tough, versatile, and cost effective new Walter Titex DC150 family of solid-carbide drills brings Walter quality and reliability to the gritty world of everyday machining, where older machines, small quantities, and frequent workpiece changes is the order of the day.

Walter USA LLC has introduced three new Walter Cut GX Tiger-tec Silver CVD grooving and parting grades, the WKP13S, WKP23S and WKP33S, which are being introduced in combination with Walter's provden geometries UD4, UA4, UF4, RD4 and the plunge grooving and parting geometries GD3 and CE4.

Walter has added additional sizes and designs to its Walter Cut-SX single-edged grooving system for grooving and parting.

Walter has expanded its Tiger-tec Silver range of indexable inserts with three new ISO P geometries, all possessing a positive cutting edge design.

Walter USA LLC has introduced the M4000, a universal milling system that improves production while reducing tooling requirements, thus reducing costs.

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