FW5 and MW5 Wiper Geometries

July 31, 2021
Wiper Geometries Boost Feed Rates, Maintain Consistent Surface Finish

Walter has unveiled the next generation in universal wiper geometries with its FW5 and MW5. These two new geometries deliver consistently good surface finish throughout the entire life of the tool, reducing machining time, and aiding productivity. FW5 and MW5 wiper geometries for turning and facing, with circumference-sintered indexable inserts, generate reduced cutting pressure enabling their use on thin shafts and for internal machining. 

The FW5 wiper geometries, with a new wiper curved cutting edge and V chip formation for short chips, can also be used on components with long overhangs thanks to the reduced cutting pressure. In addition, the MW5, with its longer cutting edge, is suitable for the highest feeds. The FW5 and MW5 are available on a variety of inserts. These new Walter geometries reduce machining time by increasing the feed by up to 300% while maintaining surface quality and can allow users to combine roughing and finishing operations using the same insert.

Related Glossary Terms

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Walter USA LLC

Walter has unveiled its M2025/M2026 octagon finishing facemills designed to reporedly deliver superior surface quality on large cast iron components.

Walter has introduced its latest orbital thread mills, the Thread Mill Orbital Unified National Fine (UNF) 2xD and 3xD models.

Walter has introduced the Walter Cut G1011-P, a new grooving tool that can enhance surface quality, extend tool life, and improve process reliability.

Walter has introduced a trio of universal, positive insert geometries that reduce downtime and boost performance in steel, stainless and iron machining (ISO material types P, M, and K).

The new Walter D4580 chamfer body provides cost effective drilling and chamfering in one tool.

Walter has introduced the Walter Tiger·tec Silver WPP05S, an extremely wear resistant indexable insert grade that delivers high performance and maximum productivity in steel machining (ISO P), particularly in roughing forged components and long production runs.

he new Walter BLAXX F5038 helical milling cutter features the superior stability that characterizes the entire line of Walter BLAXX high-end milling tools, including face and shoulder milling cutters.

Walter has introduced a pair of versatile, high performance and cost-effective taps: the Walter Prototyp TC115, designed for blind-hole threads, and the TC216 for through-hole threads.

Walter has introduced the B3230 Walter Capto fine boring tool.

Walter has introduced a reduced weight version of its Walter Precision<sup>MEDIUM</sup> B4031.C with the Walter Capto modular toolholding interface.

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