Grade GC4325 Inserts

September 13, 2013

September2013 — Sandvik Coromant introduces GC4325, a new-generation coated cemented-carbide grade for steel turning. This latest innovation in tool material provides a new, higher potential for increasing cutting speeds and a longer, more predictable tool life with very high reliability, over an extended broad ISO P25 application area.

Predictability has become increasingly important in today's machining, especially where there is limited supervision in production. There are always a number of threats to the edge line remaining intact long enough in steel turning. One challenge is the breadth of the ISO P25 application area, which includes several very different materials, from ductile low-carbon steels to high-alloy hard steels, bar material to forgings, castings to pre-machined parts. The advances with the new grade, GC4325, will actually help users resist holding back on cutting-data levels. The grade provides extremely high process security through its ability to retain an intact edge line, according to the company.

The insert substrate and coating of GC4325 have been developed to better withstand high temperatures, thereby reducing the effect that causes excessive wear.

As a bonus, the grade is highly capable of maintaining the insert edge line at higher temperatures, which translates into the capability for higher cutting speeds with added security through more predictable, longer tool life.

With all this in mind, an average productivity increase of 30 percent from today's existing levels is now available. The grade represents a new generation of performance with coated cemented-carbide indexable inserts, providing a new potential to be tapped throughout a large and diversified application area.

Related Glossary Terms

  • low-carbon steels

    low-carbon steels

    Group of carbon steels designated by American Iron and Steel Institute numerical classification as AISI 1005, 1006, 1008, etc., up to AISI 1026, for a total of 16 grades. They are softer and more ductile than other carbon steels. Composition of low-carbon steels is 0.06 to 0.28 percent carbon, 0.25 to 1.00 percent manganese, 0.040 percent (maximum) phosphorus and 0.050 percent (maximum) sulfur. See high-carbon steels; medium-carbon steels.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Sandvik Coromant Co.

Sandvik Coromant introduces CoroMill 357, a new tough multi-edge face milling cutter for roughing and cubing in steel and cast iron with high insert security.

The CoroChuck 930 is a high precision hydraulic chuck from Sandvik Coromant that brings secure tooling performance to milling and drilling operations.

The CoroMill 316 exchangeable-head milling system from Sandvik Coromant is suitable for high-feed facemilling, slot milling, helical interpolation, shoulder milling, profile milling and chamfer milling of components in material groups from ISO P to ISO S.

CoroMill 419 from Sandvik Coromant Co. is a new five-edge high-feed milling concept for roughing to semi-finishing, offering excellent performance in all material groups and with great possibilities for optimization.

Sandvik Coromant recently launched two new reamers.

Sandvik Coromant introduces a range of new insert geometries and customized tool holders, featuring fixed nozzles that guarantee a precise coolant jet flow to get right to the center of the cutting zone.

Sandvik Coromant is launching a new series of end mills for use in multiple materials.

Sandvik Coromant Co.'s CoroDrill 870 is now available for both steel and cast iron drilling operations.

Sandvik Coromant has introduced the CoroDrill 460-XM. The new drill is a multi-application, high-performance drill that can be used across a wide range of materials.

Free from Sandvik Coromant, the new Drilling App for iPhones is designed to offer a quick and easy way for machine shops to calculate cycle times and costs for all drilling and tapping operations.

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