Modular Cutting Heads and Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
January 28, 2023
DoMultiRec’s Multifunctional Machining Capability Expanded

Tungaloy has expanded its DoMultiRec multifunctional milling/drilling tool line by adding three additional diameter options of modular cutting heads and two new inserts with nose radius variations.

DoMultiRec multifunctional milling cutter with center cutting capability enables a single tool to perform multiple milling operations, including shouldering, pocketing, and drilling. A uniquely designed insert integrates a center and peripheral cutting edge on one side of the insert, and, since the insert is double sided, the same insert can be used either for the center or peripheral position for up to four indexings, front and back. This doubles the cost-per-edge economy when compared with conventional plunge milling cutters using single-sided inserts. Furthermore, the insert features -MM geometry that is developed specifically for the DoMultiRec inserts to ensure strong and sharp cutting edges during various milling and drilling operations.

The inserts are optimally arranged on the cutter so that they create a near-flat surface of the hole bottoms when drilling blind holes.

New modular cutting heads are available in 17 mm (.669″), 21 mm (.827″), and 26 mm (1.024″) diameters. When these cutting heads are coupled with the holders, respectively, with 16, 20, and 25 mm diameter shanks, they provide a clearance between the tool and the workpiece shoulder, allowing the tool to machine extremely close to the shoulder without the concern for tool collision.

Two new LXMU10T304PER-MM and LXMU120404PER-MM inserts have 0.4 mm (.016″) nose radii. They are especially effective when machining the shoulders requiring a corner radius of 0.5 mm (.020″) or smaller.

Related Glossary Terms

  • clearance

    clearance

    Space provided behind a tool’s land or relief to prevent rubbing and subsequent premature deterioration of the tool. See land; relief.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

  • plunge milling

    plunge milling

    Highly productive method of metal removal in which an axial machining operation is performed in a single tool sequence. The tool makes a series of overlapping, drill-like plunges to remove part of a cylindrical plug of material one after another. Because of the increased rigidity of a Z-axis move, the tool can cover a large cross-section of material.

Additional Products from Tungaloy-NTK America, Inc.

DrillMeister features simple and swift drill head indexing due to its self-clamping system. Tool replacement is easy: just replace the drill head. There is no need to remove the entire drill body from the toolholder and re-adjust the tool overhang, thus reducing a large amount of tool change time.

Tungaloy Corp. added threading inserts with sharp cutting edges to its TetraMini-Cut insert series, which allows undercutting and finishing of a flange wall. Complemented by the new PVD grade, SH725, TetraMini-Cut’s new threading insert features sharp cutting edges, making it suitable for cutting…

Tungaloy Corp. further expands its indexable-insert gundrill line, DeepTriDrill, with options down to a diameter range of 14-15.9 mm. Deep-hole drilling is a challenging operation and often creates a bottleneck in holemaking shops around the globe.

Tungaloy Corp. has expanded the TungTurn-Jet line, the turning tool system with high-pressure coolant capability. Until now, coolant was simply applied by flooding the cutting area, which can cause chips generated during machining to interfere with the coolant flow, preventing it from reaching the…

Tungaloy America Inc. offers the DuoJustCut parting tool for Swiss-style lathes. The clamping system rigidly clamps inserts, and the optimized overhang length delivers stable and productive machining, according to the company.

DoTriple-Mill is Tungaloy’s latest facemilling cutter, featuring an innovative dovetail clamping system that will reportedly dramatically reduce insert lift up and excessive shear force imposed on the screws during heavy-duty milling. Compared with the last generation of facemilling platforms,…

Tungaloy Corp. offers TungForce-Rec, the indexable miniature shoulder milling cutter. The TungForce-Rec insert has a unique V-shaped bottom to enhance the insert’s resistance to centrifugal force, assuring reliability and high productivity during high-speed machining, according to the company.

DoTwistBall from Tungaloy America is an ideal tool for die and mold, as well as general engineering. Combined with a rigid clamping mechanism, the insert’s unique twisted shape improves chip evacuation for stable machining and long tool life in roughing operations.

Tungaloy Corp. introduces TungTri-Shred, a new shoulder milling cutter for highly productive machining. With today’s dramatic growth in the performance of machine tools, high-speed machining is often the first choice for manufacturers.

DoMini-Mill is a copy mill developed for semifinishing operations, featuring Tungaloy’s latest H-class insert. The economical six-cornered insert with dovetail clamp technology has a double-sided geometry, yet positive flanks, providing sharpness and high cutting edge strength simultaneously.

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